# US 12,009,781 B2 · Jumper module for photovoltaic systems

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- Number: US 12,009,781 B2
- Document ID: US12009781B2
- Status: Granted
- Kind: B2
- Application number: 17/858,618
- Filed: 2022-07-06
- Published: 2023-01-12
- Granted: 2024-06-11
- Earliest claimed: 2021-07-06
- Assignees: GAF Energy LLC
- Applicants: GAF Energy LLC
- Inventors: Peter Clemente; Lewis Abra; Evan Wray; Michael Kuiper; Alex Yang
- Web page: https://patentgrep.com/patent/US12009781B2

## CPC

- H02S 40/34: comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
- H02S 20/23: specially adapted for roof structures
- H02S 20/25: Roof tile elements
- H02S 40/30: Electrical components
- H02S 40/36: characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
- Y02B 10/10: Photovoltaic [PV]
- Y02E 10/50: Photovoltaic [PV] energy
- H02S: GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES (obtaining electrical energy from radioactive sources G21H1/12; light sensitive inorganic semiconductor devices H10F; light sensitive organic semiconductor devices H10K30/00; thermoelectric devices H10N10/00; pyroelectric devices H10N15/00)
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A system includes a plurality of photovoltaic modules installed on a roof deck in an array and at least one jumper module electrically connecting a first subarray to a second subarray of the array. The jumper module includes at least one electrical bussing and an encapsulant encapsulating the at least one electrical bussing. The jumper module includes a frontsheet juxtaposed with the encapsulant. The frontsheet includes a first layer and a polymer layer attached to the first layer.

## Claims

### Claim 1

A system, comprising:
a plurality of photovoltaic modules installed on a roof deck,
wherein the photovoltaic modules are arranged in an array on the roof deck; and
at least one jumper module electrically connecting a first subarray of the array and a second subarray of the array,
wherein the at least one jumper module includes,
a plurality of electrical wires,
wherein each of the electrical wires includes
a first end, and
a second end opposite the first end of the electrical wire,
an encapsulant encapsulating at least a portion of the electrical wires,
wherein the encapsulant includes a first surface and a second surface opposite the first surface,
wherein the plurality of electrical wires electrically connects the first subarray to the second subarray,
a frontsheet juxtaposed with the first surface of the encapsulant, and
a backsheet juxtaposed with the second surface of the encapsulant,
wherein the backsheet includes
a polymer layer,
wherein the polymer layer forms a lower surface of the at least one jumper module,
wherein the second end of each of the electrical wires extends outwardly from the lower surface of the at least one jumper module, and
a conduit having a first end and a second end opposite the first end of the conduit,
wherein the first end of the conduit is attached to the lower surface of the at least one jumper module, and
wherein the second end of each of the plurality of electrical wires is configured to extend from the second end of the conduit.

### Claim 2 (depends on 1)

The system of claim 1, wherein the at least one jumper module includes a first side lap located at a first end thereof and a second side lap located at a second end thereof opposite the first end.

### Claim 3 (depends on 2)

The system of claim 2, wherein the at least one jumper module includes a first junction box located on the first side lap, and wherein the first junction box is electrically connected to the plurality of electrical wires.

### Claim 4 (depends on 3)

The system of claim 3, wherein the at least one jumper module includes a second junction box located on the second side lap, and wherein the second junction box is electrically connected to the plurality of electrical wires.

### Claim 5 (depends on 1)

The system of claim 1, wherein the conduit is a flexible tubular conduit.

### Claim 6 (depends on 1)

The system of claim 1, wherein the first subarray includes a first plurality of the photovoltaic modules arranged in a first column comprising a first plurality of rows, wherein the second subarray includes a second plurality of the photovoltaic modules arranged in a second column comprising a second plurality of rows, and wherein the first subarray is horizontally adjacent to the second subarray.

### Claim 7 (depends on 6)

The system of claim 6, wherein a first one of the at least one jumper module is vertically adjacent to an upper end of the first subarray.

### Claim 8 (depends on 1)

The system of claim 1, wherein the at least one jumper module includes a plurality of solar cells.

### Claim 9 (depends on 1)

The system of claim 1, wherein the at least one jumper module is installed on the roof deck by a plurality of fasteners.

### Claim 10 (depends on 2)

The system of claim 2, wherein the plurality of electrical wires extends from a location proximate to the first end of the at least one jumper module to a location proximate to the second end of the at least one jumper module.

### Claim 11 (depends on 4)

The system of claim 4, wherein at least one of the plurality of photovoltaic modules of the first subarray includes a third junction box, wherein the third junction box is electrically connected to the first junction box.

### Claim 12 (depends on 11)

The system of claim 11, wherein at least one of the plurality of photovoltaic modules of the second subarray includes a fourth junction box, wherein the fourth junction box is electrically connected to the second junction box.

### Claim 13 (depends on 11)

The system of claim 11, wherein the at least one of the plurality of photovoltaic modules of the first subarray includes a head lap portion, and wherein one of the at least one jumper module overlays the head lap portion.

### Claim 14 (depends on 13)

The system of claim 13, wherein the at least one of the plurality of photovoltaic modules of the first subarray includes a first side lap, and wherein the first side lap of the one of the at least one jumper module is proximate to the first side lap of the at least one of the plurality of photovoltaic modules of the first subarray.

### Claim 15 (depends on 14)

The system of claim 14, wherein the at least one of the plurality of photovoltaic modules of the first subarray includes a second side lap, and wherein the second side lap of the one of the at least one jumper module is proximate to the second side lap of the at least one of the plurality of photovoltaic modules of the first subarray.

### Claim 16 (depends on 4)

The system of claim 4, wherein the at least one jumper module includes a plurality of jumper modules, and wherein the first side lap of another one of the plurality of jumper modules overlaps the second side lap of the one of the plurality of jumper modules.

### Claim 17 (depends on 16)

The system of claim 16, wherein the first junction box of the another one of the plurality of jumper modules is proximate to and electrically connected to the second junction box of the one of the plurality of jumper modules.

### Claim 18 (depends on 17)

The system of claim 17, wherein at least one of the second plurality of photovoltaic modules of the second subarray includes a head lap portion, and wherein the another one of the plurality of jumper modules overlaps the head lap portion of the at least one of the plurality of photovoltaic modules of the second subarray.

### Claim 19 (depends on 18)

The system of claim 18, wherein the polymer layer of the backsheet is composed of thermoplastic polyolefin (TPO).

### Claim 20 (depends on 18)

The system of claim 18, wherein the backsheet includes a second layer attached to the polymer layer of the backsheet.