# US 12,009,779 B2 · Portable solar array with locking mechanism for maximizing electrical output

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- Number: US 12,009,779 B2
- Document ID: US12009779B2
- Status: Granted
- Kind: B2
- Application number: 17/366,978
- Filed: 2021-07-02
- Published: 2022-01-06
- Granted: 2024-06-11
- Earliest claimed: 2020-07-03
- Assignees: Xplor LLC
- Applicants: Xplor LLC
- Inventors: Gary William Oakley, Jr.
- Web page: https://patentgrep.com/patent/US12009779B2

## CPC

- H02S 30/20: Collapsible or foldable PV modules
- H02S 10/40: Mobile PV generator systems
- H02S 30/10: Frame structures
- H02S 40/34: comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
- H02S 40/36: characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
- Y02E 10/50: Photovoltaic [PV] energy
- H02S: GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES (obtaining electrical energy from radioactive sources G21H1/12; light sensitive inorganic semiconductor devices H10F; light sensitive organic semiconductor devices H10K30/00; thermoelectric devices H10N10/00; pyroelectric devices H10N15/00)
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A modular solar device including a solar panel, a housing containing circuitry coupled to the solar panel, a first connector of a first type disposed on a first side of the housing, and a second connector of a second type disposed on a second side of the housing, wherein the first connector is configured to mate with a connector of the second type, and the second connector is configured to mate with a connector of the first type to allow additional modular solar devices to be connected to the modular solar device, is provided. A scalable solar panel array is also provided.

## Claims

### Claim 1

A modular solar device comprising:
a solar panel;
a housing containing circuitry coupled to the solar panel;
a first connector of a first type disposed on the housing; and
a second connector of a second type disposed on the housing;
a first locking pin comprising a gripping portion at a top end of the first locking pin and a threaded body portion located below the gripping portion, wherein the gripping portion extends laterally from the threaded body portion to provide a surface for gripping the first locking pin to exert a rotational force;
a second locking pin comprising a gripping portion at a top end of the second locking pin and a threaded body portion located below the gripping portion, wherein the gripping portion extends laterally from the threaded body portion to provide a surface for gripping the second locking pin to exert a rotational force;
wherein the first connector is configured to mate with a connector of the second type, and the second connector is configured to mate with a connector of the first type to allow additional modular solar devices to be connected to the modular solar device;
wherein the first connector includes a combination of fingers and slots, the fingers having a central threaded opening, and the second connector includes a combination of fingers and slots, the fingers having a central threaded opening;
wherein the central threaded opening of the first connector is configured to receive the first locking pin, such that rotation of the first locking pin once inserted through the central threaded opening of the first connector increases a mechanical interference between the fingers of the first connector and fingers of a first neighboring modular solar device to lock the modular solar device to the first neighboring modular solar device;
wherein the central threaded opening of the second connector is configured to receive the second locking pin, such that rotation of the second locking pin once inserted through the central threaded opening of the second connector increases a mechanical interference between the fingers of the second connector and fingers of a second neighboring modular solar device to lock the modular solar device to the second neighboring modular solar device.

### Claim 2 (depends on 1)

The modular device of claim 1, wherein the first connector of the first type is disposed on a first side of the housing, and the second connector of the second type is disposed on a second side of the housing.

### Claim 3 (depends on 1)

The modular solar device of claim 1, wherein the first type of connector includes one more finger and one more slot than the second type of connector.

### Claim 4 (depends on 1)

The modular solar device of claim 1, further comprising at least one cable connection interface coupled to the circuitry contained within the housing, the at least one cable connection interface comprising a receptacle accessible proximate an exterior surface of the housing.

### Claim 5 (depends on 4)

The modular solar device of claim 4, wherein the at least one cable connection interface allows a transfer of an electrical energy generated by the modular solar device to an external power consuming device.

### Claim 6 (depends on 1)

The modular solar device of claim 1, further comprising an attachment device disposed on an exterior surface of the housing for attaching the modular solar device to an object.

### Claim 7 (depends on 1)

The modular solar device of claim 1, further comprising a cable attached to the housing and configured to be plugged into a neighboring modular solar device to electrically couple the modular solar device with the neighboring modular solar device.

### Claim 8 (depends on 1)

The modular solar device of claim 1, wherein the threaded body portion of the first locking pin includes threads that continuously extend from the gripping portion to a bottom end of the first locking pin.

### Claim 9

A method comprising:
providing a modular solar panel device including a solar panel, a housing containing circuitry coupled to the solar panel, a first connector of a first type disposed on a first side of the housing, and, a second connector of a second type disposed on a second side of the housing, a first locking pin comprising a gripping portion at a top end of the first locking pin and a threaded body portion located below the gripping portion, wherein the gripping portion extends laterally from the threaded body portion to provide a surface for gripping the first locking pin to exert a rotational force, and a second locking pin comprising a gripping portion at a top end of the second locking pin and a threaded body portion located below the gripping portion, wherein the gripping portion extends laterally from the threaded body portion to provide a surface for gripping the second locking pin to exert a rotational force;
wherein the first connector is configured to mate with a connector of the second type, and the second connector is configured to mate with a connector of the first type to allow additional modular solar devices to be connected to the modular solar device;
wherein the first connector includes a combination of fingers and slots, the fingers having a central threaded opening, and the second connector includes a combination of fingers and slots, the fingers having a central threaded opening;
wherein the central threaded opening of the first connector is configured to receive the first locking pin, such that rotation of the first locking pin once inserted through the central threaded opening increases a mechanical interference between the fingers of the first connector and fingers of a first neighboring modular solar device to lock the modular solar device to the first neighboring modular solar device;
wherein the central threaded opening of the second connector is configured to receive the second locking pin, such that rotation of the second locking pin once inserted through the central threaded opening increases a mechanical interference between the fingers of the second connector and fingers of a second neighboring modular solar device to lock the modular solar device to the second neighboring modular solar device.