# US 12,009,477 B2 · All-solid-state battery

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- Number: US 12,009,477 B2
- Document ID: US12009477B2
- Status: Granted
- Kind: B2
- Application number: 18/347,657
- Filed: 2023-07-06
- Published: 2023-12-14
- Granted: 2024-06-11
- Earliest claimed: 2020-02-21
- Assignees: Toyota Jidosha Kabushiki Kaisha
- Applicants: Toyota Jidosha Kabushiki Kaisha
- Inventors: Naoki Osada; Heidy Hodex Visbal Mendoza
- Web page: https://patentgrep.com/patent/US12009477B2

## CPC

- H01M 10/0562: Solid materials
- H01M 10/052: Li-accumulators
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 10/0585: of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
- H01M 2300/0068: inorganic
- H01M 2300/008: Halides
- Y02E 60/10: Energy storage using batteries
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

The all-solid-state battery includes a positive electrode layer, a separator layer, and a negative electrode layer. The separator layer includes a sulfide solid electrolyte. In a cross section parallel to the thickness direction of the separator layer, a line analysis is performed by SEM-EDX to measure an atom concentration of sulfur and an atom concentration of iodine on a straight line extending from the negative electrode layer to the positive electrode layer in parallel to the thickness direction. A regression line is derived from the results of the line analysis, and the regression line has a slope of 0.019 to 0.036. The independent variable of the regression line is a position in the thickness direction of the separator layer. The dependent variable of the regression line is a ratio of the atom concentration of iodine to the atom concentration of sulfur.

## Claims

### Claim 1

An all-solid-state battery comprising:
a positive electrode layer;
a separator layer; and
a negative electrode layer,
wherein the positive electrode layer includes at least one selected from the group consisting of lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, lithium nickel cobalt manganese oxide, lithium nickel cobalt aluminate, and lithium iron phosphate,
the separator layer is interposed between the positive electrode layer and the negative electrode layer,
the separator layer includes a sulfide solid electrolyte,
the sulfide solid electrolyte has a composition represented by the following formula (1):
vLiI-wLiBr-(100-v-w)(Li2S—P2S5) (1)
in the above formula (1),
v represents an amount of substance fraction in percentage of a component derived from LiI, and satisfies the relationship of 10≤v≤20,
w represents an amount of substance fraction in percentage of a component derived from LiBr, and satisfies the relationship of 0≤w≤15, and
(100-v-w) represents an amount of substance fraction in percentage of a component derived from Li2S—P2S5,
in a cross section parallel to the thickness direction of the separator layer, a line analysis is performed by a scanning electron microscope-energy dispersive X-ray spectroscopy to measure an atom concentration of sulfur and an atom concentration of iodine on a straight line extending from the negative electrode layer to the positive electrode layer in parallel to the thickness direction,
from the results of the line analysis, a regression line represented by the following formula (2) is derived:
y=ax+b (2),
the regression line has a slope from 0.019 to 0.036,
in the above formula (2),
x represents an independent variable,
x represents a position in the thickness direction, and
a position of an interface between the separator layer and the negative electrode layer in the thickness direction is defined as x=0, and a position of an interface between the separator layer and the positive electrode layer in the thickness direction is defined as x=1,
y represents a dependent variable,
y is a ratio of the atom concentration of iodine to the atom concentration of sulfur at the position x,
a represents a slope of the regression line, and
b represents an intercept of the regression line.

### Claim 2 (depends on 1)

The all-solid-state battery according to claim 1, wherein
a first region and a second region are defined in an x-y coordinate system determined by x and y in the formula (2),
in the first region, x satisfies a relationship of 0≤x≤0.5, and
in the second region, x satisfies a relationship of 0.5<x≤1.0,
y1 and v satisfy a relationship represented by the following formula (3):
0.0069v−0.015≤y1≤0.0095v−0.026 (3)
in the above formula (3),
y1 represents an arithmetic mean value of a group of measurement points y included in the first region, and
v represents an amount of substance fraction in percentage of a component derived from LiI in the above formula (1).

### Claim 3 (depends on 2)

The all-solid-state battery according to claim 2, wherein
y1 and y2 satisfy a relationship represented by the following formula (4):
1.13≤y2/y1≤1.18 (4)
in the above formula (4),
y1 represents an arithmetic mean value of a group of measurement points y included in the first region, and
y2 represents an arithmetic mean value of a group of measurement points y included in the second region.
