# US 12,009,125 B2 · Flat electrical cable with at least one cooling channel, assembly with such a flat cable and use of such a flat cable > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,009,125 B2 - Document ID: US12009125B2 - Status: Granted - Kind: B2 - Application number: 17/325,677 - Filed: 2021-05-20 - Published: 2021-11-25 - Granted: 2024-06-11 - Earliest claimed: 2020-05-20 - Assignees: TE Connectivity Germany GmbH - Applicants: TE Connectivity Germany GmbH - Inventors: Andre Martin Dressel; Florian Brabetz; Rudi Blumenschein; Gerzson Toth; Uwe Hauck - Web page: https://patentgrep.com/patent/US12009125B2 ## CPC - H01B 7/423: {using a cooling fluid} - H01B 7/425: {the construction being bendable} - H01B 7/08: Flat or ribbon cables - H01B 7/0823: {Parallel wires, incorporated in a flat insulating profile} - H01M 10/613: Cooling or keeping cold - H01M 10/6554: Rods or plates - H01M 10/6556: Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) - H01M 10/6568: characterised by flow circuits, e.g. loops, located externally to the cells or cell casings - H01M 50/502: Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing - Y02E 60/10: Energy storage using batteries - H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K}) - H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY - Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION ## Abstract A flat electrical cable comprises a conductive core having a core sheath and a cooling channel having a cooling channel sheath. The cooling channel and the core extend mutually parallel to one another along a length of the cable and are integrally joined to one another by a web extending along the core and the cooling channel. ## Claims ### Claim 1 A flat electrical cable, comprising: a conductive core with an electrically insulating monolithic core sheath directly adjacent to and surrounding the core; a cooling channel with a monolithic cooling channel sheath, the cooling channel and the core extending mutually parallel to one another; and a web extending along the core and the cooling channel and integrally and directly joining the core sheath and the cooling channel sheath with one another. ### Claim 2 (depends on 1) The flat electrical cable according to claim 1, wherein the cooling channel is formed by a cavity produced in the cooling channel sheath. ### Claim 3 (depends on 2) The flat electrical cable according to claim 2, wherein a wall of the cooling channel is produced from a different material than the cooling channel sheath. ### Claim 4 (depends on 3) The flat electrical cable according to claim 3, wherein at least one of the core or the cooling channel have a rectangular cross section. ### Claim 5 (depends on 4) The flat electrical cable according to claim 4, wherein the web is part of a monolithic cable jacket of the flat electrical cable, and the cooling channel is embedded in the cable jacket. ### Claim 6 (depends on 5) The flat electrical cable according to claim 5, wherein the core is embedded in the cable jacket. ### Claim 7 (depends on 6) The flat electrical cable according to claim 6, wherein the cable comprises at least one of at least two cores or at least two cooling channels which extend through the flat electrical cable spaced from one another. ### Claim 8 (depends on 7) The flat electrical cable according to claim 7, wherein at least one of a cooling channel is disposed between two adjacent cores or a core is disposed between two adjacent cooling channels. ### Claim 9 An electrical assembly, comprising: a flat electrical cable including: a conductive core having an electrically insulating monolithic core sheath; a cooling channel having a monolithic cooling channel sheath, the cooling channel and the core extending mutually parallel to one another; an inlet connection member and an outlet connector member in communication with respective ends of the cooling channel; and a web extending along the core and the cooling channel and integrally and directly joining the core sheath and the cooling channel sheath with one another; a cooling circuit, the inlet connection member, and the outlet connection member of the cable in fluid communication with the cooling circuit for providing liquid coolant through the cooling channel; a battery comprising at least one cell, wherein the core of the cable is in electrical contact with the at least one cell; and a battery cooling plate for cooling the battery, the battery cooling plate in communication with or forming part of the cooling circuit providing the liquid coolant to the cooling channel of the cable. ### Claim 10 (depends on 9) The electrical assembly according to claim 9, further comprising a plurality of cooling channels formed through the cable and in fluid communication with the inlet connection member and the outlet connector member. ### Claim 11 (depends on 9) The electrical assembly according to claim 9, wherein the at least one cell is a pouch cell. ### Claim 12 (depends on 9) The electrical assembly according to claim 9, wherein the battery comprises at least two cells which are connected to one another via a cell connector, the cable contacting the cell connector over its length. ### Claim 13 (depends on 12) The electrical assembly according to claim 12, wherein the cable is adhesively bonded to the cell connector. ### Claim 14 (depends on 9) The electrical assembly according to claim 9, wherein the cable comprises a plurality of alternatingly arranged cores and cooling channels. ### Claim 15 (depends on 9) The electrical assembly according to claim 9, wherein a wall of the cooling channel is produced from a different material than the cooling channel sheath. ### Claim 16 (depends on 1) The flat electrical cable according to claim 1, wherein the web completely isolates the core sheath from the cooling channel sheath, and the core and the cooling channel arranged outside of the web. ### Claim 17 A flat electrical cable, comprising: a conductive core with an electrically insulating monolithic core sheath directly surrounding the core; a cooling channel with a monolithic cooling channel sheath, the cooling channel and the core extending mutually parallel to one another; and a web extending along the core and the cooling channel and integrally and directly joining the core sheath and the cooling channel sheath with one another, wherein the web is distinct from and formed from a different material than the cooling channel sheath and does not surround either the cooling channel or the core. ### Claim 18 (depends on 17) The flat electrical cable according to claim 17, wherein the web completely isolates the core sheath from the cooling channel sheath, and the core and the cooling channel are arranged outside of the web. ### Claim 19 (depends on 18) The flat electrical cable according to claim 18, wherein the electrically insulating monolithic core sheath directly contacts the core about its perimeter. ### Claim 20 (depends on 1) The flat electrical cable according to claim 1, wherein the electrically insulating monolithic core sheath directly contacts the core about its perimeter.