# US 12,007,102 B2 · Trimless recessed light fixture

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- Number: US 12,007,102 B2
- Document ID: US12007102B2
- Status: Granted
- Kind: B2
- Application number: 18/121,921
- Filed: 2023-03-15
- Published: 2023-09-21
- Granted: 2024-06-11
- Earliest claimed: 2022-03-16
- Assignees: Globe Electric Company Inc.
- Applicants: Globe Electric Company Inc.
- Inventors: Adam Chaimberg; Scott Blaise Tylicki; Miles William McDonald
- Web page: https://patentgrep.com/patent/US12007102B2

## CPC

- F21S 8/026: {intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling}
- F21V 21/04: Recessed bases
- F21S 8/02: of recess-mounted type, e.g. downlighters (specially adapted for vehicle exteriors F21S41/00-F21S45/00)
- F21V 17/164: {the parts being subjected to bending, e.g. snap joints}
- F21V 23/06: the elements being coupling devices {, e.g. connectors}
- F21V 29/70: characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V 3/00: Globes; Bowls; Cover glasses (with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506)
- F21V 7/041: {with conical or pyramidal surface}
- F21Y 2107/10: on concave supports or substrates, e.g. on the inner side of bowl-shaped supports
- F21Y 2115/10: Light-emitting diodes [LED]
- G02B 6/0091: {of the light source relative to the light guide (G02B6/0021 takes precedence)}
- F21S: NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

The present disclosure is directed towards an LED based trimless recessed light fixture wherein the outermost diffuser lens of the recessed fixture provides illumination and extends outward covering the entire ceiling aperture. No additional decorative trim elements or baffles are required and the diffuser lens both illuminates and covers the ceiling aperture to provide a smooth illuminated unitary appearance. This outermost diffuser lens is illuminated from above by an illumination system which includes a ring support on which the LEDs may be mounted, along with an optical stack which collects light output from the LEDs and both illuminates and redirects the light through the outermost diffuser lens. This outermost diffuser lens provides appearance of smooth continuous illumination output along its entire surface and while also covering aperture edges formed in the ceiling for the recessed fixture.

## Claims

### Claim 1

A trimless recess light fixture, comprising:
an outer lens having a first diameter;
a ring support affixed to a first side of the outer lens and having a second diameter less than the first diameter;
the ring support having an inner surface supporting a plurality of LEDs;
the ring support having an inwardly directed ledge;
the ring support having a bottom annular flange with an inner periphery having an upturned edge;
an optic stack on the inwardly directed ledge, the optic including:
a diffuser;
a light guide; and
a reflector;
the plurality of LEDs positioned on the inner surface in optical alignment with the light guide and wherein the reflector redirects light from the light guide through the diffuser; and
the ring support having at least one retention mechanism.

### Claim 2 (depends on 1)

The fixture of claim 1 wherein the outer lens has an inwardly directed bead which snaps over an outer periphery of the bottom annular flange of the ring support.

### Claim 3 (depends on 1)

The fixture of claim 1 wherein the upturned edge extends inwardly and supports the optic stack and forms the inwardly directed ledge of the ring support.

### Claim 4 (depends on 1)

The fixture of claim 1 wherein the ring support is an intermittent wall portion.

### Claim 5 (depends on 4)

The fixture of claim 4 wherein a remote power source is electrically connected to a screw-in bulb electrical connector.

### Claim 6 (depends on 1)

The fixture of claim 1 wherein the plurality of LEDs are regularly positionally circumscribing the ring support.

### Claim 7 (depends on 1)

The fixture of claim 1 wherein the plurality of LEDs are electrically connected to an LED controller.

### Claim 8 (depends on 1)

The fixture of claim 1 wherein the plurality of LEDs are electrically connected to a remote power source.

### Claim 9 (depends on 1)

The fixture of claim 1 wherein the ring support is a heat sink and is thermally connected to the plurality of LEDs.

### Claim 10 (depends on 1)

The fixture of claim 1 further comprising a top cover mechanically retained on the ring support.

### Claim 11 (depends on 1)

The fixture of claim 1 wherein the outer lens has a plurality of retention pegs extending towards the ring support, the ring support having a plurality of brackets, each of the plurality of brackets frictionally retaining one of the plurality of retention pegs.

### Claim 12 (depends on 1)

The fixture of claim 1 wherein the at least one retention mechanism includes a first and a second spring clip.

### Claim 13 (depends on 1)

The fixture of claim 1 wherein each of the plurality of LEDs are electrically connected to a power bus extending along the inner surface of the ring support.

### Claim 14 (depends on 13)

The fixture of claim 13, wherein a light output characteristic includes at least luminosity.

### Claim 15 (depends on 1)

The fixture of claim 1 wherein the at least one retention mechanism includes a first and a second spring clip.

### Claim 16 (depends on 1)

The fixture of claim 1 wherein each of the plurality of LEDs are electrically connected to a power bus extending along the inner surface of the ring support.

### Claim 17 (depends on 1)

The fixture of claim 1 wherein the outer lens is positioned for installation below an aperture formed in a ceiling, the ring support positioned for installation within the aperture.

### Claim 18 (depends on 1)

The fixture of claim 1 wherein the diffuser, the light guide and the reflector of the optic are stacked together by an adhesive.

### Claim 19 (depends on 1)

The fixture of claim 1 wherein the light guide includes extraction features to redirect light towards the diffuser.

### Claim 20

A trimless recessed light fixture, comprising:
an outer diffuser having a first diameter;
a ring support attached to the outer diffuser and having a second diameter less than the first diameter;
the ring support having an inner surface supporting a plurality of LEDs, the plurality of LEDs electrically connected to a power supply;
the ring support having a bottom annular flange with an inner periphery having an upturned edge;
an optic stack supported by the ring support, the optic stack including:
a light guide;
a reflector;
the plurality of LEDs positioned on the inner surface in optical alignment with the light guide along an outer circumferential surface of the light guide and wherein the reflector redirects light from the light guide through the outer diffuser;
the recessed light fixture having a least one retention mechanism to suspend the trimless recessed light fixture from a ceiling surface; and
wherein the outer diffuser is illuminated by the plurality of LEDs and is configured for sealingly being engaged along the inner surface against the ceiling surface.

### Claim 21 (depends on 20)

The fixture of claim 20, wherein the outer diffuser has an inwardly directed bead which snaps over an outer periphery of the bottom annular flange of the ring support.

### Claim 22

A trimless recessed light fixture, comprising:
an outer diffuser having a first diameter;
a ring support attached to the outer diffuser and having a second diameter less than the first diameter;
the ring support having an inner surface supporting a plurality of LEDs,
the ring support having a bottom annular flange with an inner periphery having an upturned edge;
the plurality of LEDs emitting light through the outer diffuser;
the outer diffuser having a circumferential gasket, the circumferential gasket of a diffuser lens positioned to abut a ceiling surface below a ceiling aperture; and
wherein the gasket is configured to be positioned to circumscribe the ceiling aperture which receives the ring support.

### Claim 23 (depends on 22)

The fixture of claim 22, wherein the outer diffuser has an inwardly directed bead which snaps over an outer periphery of the bottom annular flange of the ring support.

### Claim 24

A trimless recessed light fixture, comprising:
an outer diffuser having a first diameter;
a ring support attached to the outer diffuser and having a second diameter less than the first diameter;
the ring support having an inner surface supporting a plurality of LEDs;
the ring support having a bottom annular flange with an inner periphery having an upturned edge;
the plurality of LEDs emitting light through the outer diffuser;
the outer diffuser having a circumferential gasket, the circumferential gasket of a diffuser lens positioned to abut a ceiling surface; and
wherein the gasket is configured for positioning around a ceiling aperture which receives the ring support.

### Claim 25

A trimless recessed light fixture, comprising:
an outer diffuser having a first diameter;
a ring support receiving the outer diffuser along a ring support rim, the ring support extending downward from a top wall to the ring support rim;
the top wall having an inner surface supporting at least one LED emitting light directed towards the outer diffuser;
the ring support rim having a first diameter and the top wall having a second diameter, the second diameter less than the first diameter;
a conical reflector extending away from the top wall to the ring support rim;
the conical reflector extending downward to flat outer rim, the flat outer rim of the conical reflector positioned between the ring support rim and outer diffuser
the at least one LED emitting light through the outer diffuser;
the outer diffuser including a snap bead to retain the outer diffuser to the ring support, the snap bead fitting over the ring support rim;
the outer diffuser having a circumferential gasket, the circumferential gasket of the outer diffuser positioned to abut a ceiling surface; and
wherein the gasket is configured for positioning about a ceiling aperture which receives the ring support.

### Claim 26 (depends on 25)

The trimless recessed light fixture of claim 25 wherein the ring support rim is annular.

### Claim 27 (depends on 26)

The trimless recessed light fixture of claim 26 wherein the top wall is a top cover supporting the at least one LED.

### Claim 28 (depends on 26)

The trimless recessed light fixture of claim 26 wherein the top wall is annular, the conical reflector extending from the annular top wall to the annular ring support rim.

### Claim 29 (depends on 25)

The trimless recessed light fixture of claim 25 wherein the ring support is an annular side wall, the annular side wall angled from the top wall downwardly to the ring support rim.

### Claim 30 (depends on 25)

The trimless recessed light fixture of claim 25 wherein the ring support is a wall extending upwardly perpendicular from the ring support rim.
