# US 12,007,101 B2 · Luminaire with tool-less assembly feature > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,007,101 B2 - Document ID: US12007101B2 - Status: Granted - Kind: B2 - Application number: 17/833,931 - Filed: 2022-06-07 - Published: 2022-09-22 - Granted: 2024-06-11 - Earliest claimed: 2020-06-12 - Assignees: Extant Lighting, LLC - Applicants: Extant Lighting, LLC - Inventors: Steven Paul Koch; Arthur Lee Smith - Web page: https://patentgrep.com/patent/US12007101B2 ## CPC - F21V 21/025: {Elongated bases having a U-shaped cross section} - F21S 4/28: rigid, e.g. LED bars - F21V 15/015: Devices for covering joints between adjacent lighting devices; End coverings - F21V 17/164: {the parts being subjected to bending, e.g. snap joints} - F21V 19/004: {by deformation of parts or snap action mountings, e.g. using clips} - F21V 21/005: for several lighting devices in an end-to-end arrangement, i.e. light tracks - F21Y 2103/10: comprising a linear array of point-like light-generating elements - F21Y 2115/10: Light-emitting diodes [LED] - F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR - F21S: NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS - F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED ## Abstract A luminaire with a tool-less assembly feature that enhances ease of installation and serviceability in the field. The luminaire's housing defines a compartment accessible via a window adjacent a pair of opposed shoulders. The luminaire further includes a lighting module dimensioned to be received and retained in the window in an interference fit with the shoulders. The lighting module may include an LED module/light guide plate and/or an LED refractor assembly/LED gear tray. A resilient member is supported on the housing in position to abut the lighting module and deflect during insertion of the lighting module through the window, and to at least partially resile to maintain the lighting module against the shoulders in an operative position on the housing. Further, the resilient member is positioned to deflect during removal and to resile to tilt or otherwise assist in ejecting the lighting module from the housing during tool-less disassembly. ## Claims ### Claim 1 A luminaire comprising: a housing defining a compartment accessible via a window defined by the housing, said housing further defining a pair of opposed shoulders adjacent said window; a lighting module dimensioned to be received and retained in said window in an interference fit with said shoulders, said lighting module comprising a light source; and a resilient member supported on said housing, said resilient member being positioned to abut said lighting module and be deflected by contact therewith during insertion of said lighting module through said window, and to at least partially resile to maintain said lighting module against said shoulders in an operative position on said housing, said resilient member comprising a leg positioned over and spanning a center of a width of said window, said leg extending at an acute angle relative to a plane of said window in position to abut and position said lighting module during insertion and removal of said lighting module relative to said window. ### Claim 2 (depends on 1) The luminaire of claim 1, wherein said housing defines a first wall joining a pair of opposed side walls, said first and pair of opposed side walls collectively defining said compartment, said pair of opposed side walls defining said window and said shoulders. ### Claim 3 (depends on 1) The luminaire of claim 1, further comprising: at least one end cap matable to an end of said housing to at least partially define said compartment. ### Claim 4 (depends on 1) The luminaire of claim 1, wherein said shoulders are positioned to cause said lighting module to be maintained in a plane. ### Claim 5 (depends on 1) The luminaire of claim 1, wherein said resilient member comprises a discrete unitary body joined to said housing, and wherein said resilient member comprises a pair of legs defining an acute angle therebetween. ### Claim 6 (depends on 1) The luminaire of claim 1, wherein said lighting module comprises a light guide assembly, said light guide assembly comprising: a light source module comprising: a substrate; an array of LEDs supported on said substrate; and a light guide plate comprising structures receiving light from said array of LEDs in a first direction, and redirecting said light outwardly in a second direction transverse to said first direction. ### Claim 7 (depends on 6) The luminaire of claim 6, wherein said housing further comprises a stop extending into said compartment and defining a stop surface positioned to abut said lighting module during insertion of said lighting module into said compartment to brace said lighting module at a position in which a first longitudinal edge of said light guide plate is aligned relative to at least one of said shoulders for movement into said operative position. ### Claim 8 (depends on 7) The luminaire of claim 7, wherein said light guide plate has a first longitudinal edge and a second longitudinal edge opposite said first longitudinal edge, and said reflector is configured to overlie only one of said first and second longitudinal edges. ### Claim 9 (depends on 6) The luminaire of claim 6, wherein said stop defines a secondary compartment at least partially separated from a remainder of said compartment by said stop, said secondary compartment being dimensioned to receive said light source module and retain said light source module in position to edge light said light guide plate when said light source module is in the operative position on said housing. ### Claim 10 (depends on 6) The luminaire of claim 6, wherein said light guide assembly further comprises: a reflector plate dimensioned to overlie at least a part of a surface of said light guide plate to reflect light outwardly from the luminaire. ### Claim 11 (depends on 10) The luminaire of claim 10, wherein said housing further defines at least one opening dimensioned to receive a connector pin to align adjacent ends of multiple housings, and wherein a first end of said housing comprises a first connector, and wherein a second end of said housing comprises a second connector, and wherein a first connector of a first housing is matable with a second connector a second housing to mechanically interconnect said first and second housings. ### Claim 12 (depends on 1) The luminaire of claim 1, wherein said housing further defines a guide rib, said guide rib defining a cam surface positioned to cooperate with said resilient member to direct said lighting module laterally into the operative position. ### Claim 13 (depends on 12) The luminaire of claim 12, wherein said guide rib further defines a retention surface positioned to engage a side of said lighting module while it is in the operative position and to retain said lighting module by urging it again a portion of said luminaire. ### Claim 14 (depends on 1) The luminaire of claim 1, wherein said lighting module comprises a refractor module, said refractor module comprising: a refractor housing; an array of LEDs supported on said refractor housing; and a refractor element joined to said refractor housing and comprising structures positioned to distribute light emitted from said array of LEDs. ### Claim 15 (depends on 14) The luminaire of claim 14, wherein said refractor housing and said refractor element comprising complementary structures operable to releasably mate said refractor element to said refractor housing in one of an interference and a friction fit. ### Claim 16 (depends on 14) The luminaire of claim 14, further comprising a refractor module mounted on said housing opposite said compartment and said window. ### Claim 17 (depends on 14) The luminaire of claim 14, wherein said lighting module further comprises an adaptor plate joined to refractor module to form a refractor module assembly, said adaptor plate defining surfaces positioned to abut said pair of shoulders. ### Claim 18 (depends on 14) The luminaire of claim 14, wherein said housing further defines an outer pair of opposed shoulders adjacent said window, spaced from said pair of shoulders and positioned outwardly therefrom relative to said compartment, and wherein said luminaire further comprises a diffuser panel dimensioned to be received and retained in said window in an interference fit with said outer pair of opposed shoulders. ### Claim 19 (depends on 1) The luminaire of claim 1, further comprising: a second instance of opposed shoulders and a second window adjacent thereto, said second instance of opposed shoulders being positioned on said housing opposite said compartment and said window; a boss on said housing adjacent said second instance of opposed shoulders, said boss being positioned relative to said second opposed shoulders to receive a second instance of a light guide assembly and support it adjacent said shoulders in a second operative position on said housing. ### Claim 20 (depends on 19) The luminaire of claim 19, further comprising a refractor module mounted on said boss, said refractor module comprising: a refractor housing; an array of LEDs supported on said refractor housing; and a refractor element joined to said refractor housing and comprising structures positioned to distribute light emitted from said array of LEDs. ### Claim 21 (depends on 19) The luminaire of claim 19, wherein said housing further defines a second outer pair of opposed shoulders adjacent said second window, spaced from said second instance of opposed shoulders and positioned outwardly therefrom relative to said boss, and wherein said luminaire further comprises a second diffuser panel dimensioned to be received and retained in said second window in an interference fit with said second outer pair of opposed shoulders. ### Claim 22 A luminaire comprising: a housing having a first wall joining a pair of opposed side walls, said first and pair of opposed side walls defining a compartment therebetween accessible via a window defined by said housing, said housing further defining a pair of opposed shoulders adjacent said window; a lighting module dimensioned to be received and retained in said window in an interference fit with said shoulders, said lighting module comprising a light source; and a resilient member supported on said housing, said resilient member comprising a fixed leg joined to said housing, and a free leg immediately adjacent and joined to said fixed leg to define an acute angle therebetween, said free leg being positioned to abut said lighting module and be deflected by contact therewith during insertion of said lighting module through said window, and to at least partially resile to maintain said lighting module against said shoulders in an operative position on said housing, said free leg being further positioned to cause tilting of said lighting module to facilitate ejection of said lighting module from said compartment as said second leg resiles while said lighting module is in a tilted position. ### Claim 23 (depends on 22) The luminaire of claim 22, wherein said resilient member comprises a discrete unitary body comprising said fixed leg and said free leg. ### Claim 24 (depends on 22) The luminaire of claim 22, wherein said lighting module comprises a light guide assembly, said light guide assembly comprising: a light source module comprising: a substrate; an array of LEDs supported on said substrate; and a light guide plate comprising structures receiving light from said array of LEDs in a first direction, and redirecting said light outwardly in a second direction transverse to said first direction. ### Claim 25 (depends on 24) The luminaire of claim 24, wherein said housing further comprises a stop extending into said compartment and defining a stop surface positioned to abut said lighting module during insertion of said lighting module into said compartment to brace said lighting module at a position in which a first longitudinal edge of said light guide plate is aligned relative to at least one of said shoulders for movement into said operative position. ### Claim 26 (depends on 25) The luminaire of claim 25, wherein said housing further defines a guide rib, said guide rib defining a cam surface positioned to cooperate with said resilient member to direct said lighting module laterally into the operative position. ### Claim 27 (depends on 26) The luminaire of claim 26, wherein said guide rib further defines a retention surface positioned to engage a side of said lighting module while it is in the operative position and to retain said lighting module by urging it again a portion of said luminaire. ### Claim 28 (depends on 22) The luminaire of claim 22, wherein said lighting module comprises a refractor module, said refractor module comprising: a refractor housing; an array of LEDs supported on said refractor housing; and a refractor element joined to said refractor housing and comprising structures positioned to distribute light emitted from said array of LEDs. ### Claim 29 (depends on 22) The luminaire of claim 22, wherein said housing further defines an outer pair of opposed shoulders adjacent said window, spaced from said pair of shoulders and positioned outwardly therefrom relative to said compartment, and wherein said luminaire further comprises a diffuser panel dimensioned to be received and retained in said window in an interference fit with said outer pair of opposed shoulders. ### Claim 30 (depends on 29) The luminaire of claim 29, further comprising: a second instance of opposed shoulders and a second window adjacent thereto, said second instance of opposed shoulders being positioned on said housing opposite said compartment and said window; a boss on said housing adjacent said second instance of opposed shoulders, said boss being positioned relative to said second opposed shoulders to receive a second instance of a light guide assembly and support it adjacent said shoulders in a second operative position on said housing. ### Claim 31 (depends on 30) The luminaire of claim 30, further comprising a refractor module mounted on said boss, said refractor module comprising: a refractor housing; an array of LEDs supported on said refractor housing; and a refractor element joined to said refractor housing and comprising structures positioned to distribute light emitted from said array of LEDs. ### Claim 32 (depends on 30) The luminaire of claim 30, wherein said housing further defines a second outer pair of opposed shoulders adjacent said second window, spaced from said second instance of opposed shoulders and positioned outwardly therefrom relative to said boss, and wherein said luminaire further comprises a second diffuser panel dimensioned to be received and retained in said second window in an interference fit with said second outer pair of opposed shoulders. ### Claim 33 A luminaire assembly comprising: a housing comprising: a first wall; a pair of opposed side walls joined by said first wall; said first and pair of opposed side walls defining a compartment therebetween accessible via a window defined by said housing; a pair of opposed shoulders adjacent said window; and a stop extending into said compartment and defining a stop surface positioned to abut a lighting module during insertion of said lighting module into said compartment to brace said lighting module at a position in which said lighting module is aligned for movement into an operative position on said housing; and a resilient member supported on said housing, said resilient member having a first leg extending toward said stop, and a second leg positioned at an acute angle relative to said first leg, said second leg being positioned to abut said lighting module and be deflected by contact therewith during insertion of said lighting module through said window, and to at least partially resile to maintain said lighting module against said shoulders in an operative position on said housing, said second leg and said stop cooperating to cause tilting of said lighting module to facilitate ejection of said lighting module from said compartment as said second leg resiles while said lighting module is in a tilted position. ### Claim 34 (depends on 33) The luminaire assembly of claim 33, wherein said resilient member comprises a discrete unitary body joined to said housing. ### Claim 35 (depends on 34) The luminaire assembly of claim 34, said housing comprising: a guide rib defining a cam surface positioned to cooperate with said resilient member to direct said lighting module laterally into the operative position. ### Claim 36 (depends on 35) The luminaire assembly of claim 35, wherein said guide rib further defines a retention surface positioned to engage a side of said lighting module while it is in the operative position and to retain said lighting module. ### Claim 37 (depends on 36) The luminaire assembly of claim 36, wherein said housing further defines an outer pair of opposed shoulders adjacent said window, spaced from said pair of shoulders and positioned outwardly therefrom relative to said compartment for receiving and retaining a diffuser panel in an interference fit with said outer pair of opposed shoulders. ### Claim 38 (depends on 33) The luminaire assembly of claim 33, further comprising: a second instance of opposed shoulders and a second window adjacent thereto, said second instance of opposed shoulders being positioned on said housing opposite said compartment and said window; a boss on said housing adjacent said second instance of opposed shoulders, said boss being positioned relative to said second opposed shoulders to receive a second instance of said lighting module and support it adjacent said shoulders in a second operative position on said housing. ### Claim 39 (depends on 38) The luminaire assembly of claim 38, wherein said housing further defines a second outer pair of opposed shoulders adjacent said second window, spaced from said second instance of opposed shoulders and positioned outwardly therefrom relative to said boss to receive a second diffuser panel dimensioned to be received and retained in said second window in an interference fit with said second outer pair of opposed shoulders.