# US 12,007,100 B2 · Illumination device

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- Number: US 12,007,100 B2
- Document ID: US12007100B2
- Status: Granted
- Kind: B2
- Application number: 17/918,814
- Filed: 2021-04-09
- Published: 2023-05-11
- Granted: 2024-06-11
- Earliest claimed: 2020-04-14
- Assignees: Signify Holding B.V.
- Applicants: Signify Holding B.V.
- Inventors: Romain Hameau
- Web page: https://patentgrep.com/patent/US12007100B2

## CPC

- F21V 19/003: {Fastening of light source holders, e.g. of circuit boards or substrates holding light sources}
- F21V 5/007: {Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane (combination of two or more refractors F21V5/008)}
- F21V 17/12: by screwing
- F21V 17/164: {the parts being subjected to bending, e.g. snap joints}
- F16B 39/26: with spring washers fastened to the nut or bolt-head
- F21Y 2105/10: comprising a two-dimensional [2D] array of point-like light-generating elements
- F21Y 2105/16: square or rectangular, e.g. for light panels
- F21Y 2115/10: Light-emitting diodes [LED]
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F16B: DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING (couplings for transmitting rotation F16D)
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED

## Abstract

An illumination device comprising an optical plate extending over a plurality of LEDs arranged on a PCB main surface of a PCB. In a mounted configuration said PCB and optical plate are mutually connected by fasteners. Each fastener extends with play in a plane parallel to said PCB main surface through a through hole in the optical plate in a direction transverse to said PCB main surface. The through hole has a wide portion extending over a depth D from a first main surface of the optical plate facing away from the PCB towards a second main surface of the optical plate facing towards the PCB, and said through hole is narrowed to a neck portion at said depth D. Furthermore, each fastener rests on a resilient washer seated in the wide portion of said through hole.

## Claims

### Claim 1

An illumination device comprising an optical plate extending over a plurality of LEDs arranged on a PCB main surface of a PCB, in a mounted configuration said PCB and optical plate are mutually connected by a plurality of fasteners,
wherein each fastener extends through a respective, associated through hole in the optical plate in a direction transverse to said PCB main surface,
wherein said associated through hole has a wide portion extending over a depth D from a first main surface of the optical plate facing away from the PCB towards a second main surface of the optical plate facing towards the PCB, which through hole is narrowed to a neck portion at said depth D, and
wherein each fastener extends through said through hole with play S in a plane P parallel to said PCB main surface and rests on a respective, associated resilient washer seated in the wide portion of said associated through hole,
wherein the wide portion comprises a tapered portion which gradually, preferably continually, tapers along depth D, and
wherein the washer is a toothed washer, preferably with teeth extending outward.

### Claim 2 (depends on 1)

An illumination device as claimed in claim 1, wherein the play S is in each direction in the plane P parallel to said PCB main surface.

### Claim 3 (depends on 1)

An illumination device as claimed in claim 1, wherein the optical plate has a local thickness T at the through hole, and wherein the wide portion is a recess in the first main surface of the optical plate extending over the depth D, wherein 0.25*T<=D<=0.85*T.

### Claim 4 (depends on 1)

An illumination device as claimed in claim 1, wherein the fastener comprises an elongated portion and a head at an end thereof, said elongated portion has a diameter Df in a direction parallel to the main surface, wherein the play S in the neck portion is in the range of 0.1*Df<=S<=0.3*Df.

### Claim 5 (depends on 1)

An illumination device as claimed in claim 1, wherein teeth are at an angled position β with the normal to the base ring of the wherein β and the wide portion of the through hole has an average tapering angle α, wherein α<=β<=α+5°.

### Claim 6 (depends on 1)

An illumination device as claimed in claim 1, wherein the tapered portion has an average tapering angle α with respect to a normal to the first main surface, wherein 30°<=α<=70°.

### Claim 7 (depends on 1)

All illumination device as claimed in claim 1, wherein the washer is made of spring steel or of resilient polymer/plastic.

### Claim 8 (depends on 1)

An illumination device as claimed in claim 1, wherein the fastener is selected from the group consisting of a threaded fastener, a bolt, a screw, a snap-click, a split-pen.

### Claim 9 (depends on 1)

An illumination device as claimed in claim 1, wherein the optical plate and the PCB are maintained at a predetermined distance by the plurality of fasteners.

### Claim 10 (depends on 1)

An illumination device as claimed in claim 1, comprising spacers of a predetermined height positioned in between the optical plate and PCB at the location of the through holes and through which a respective, associated fastener of the plurality of fastener extends.

### Claim 11 (depends on 1)

An illumination device as claimed in claim 1, wherein the washer is a serrated washer.

### Claim 12 (depends on 1)

An illumination device as claimed in claim 1, wherein the washer comprises n teeth, wherein 3<=n<=24.

### Claim 13 (depends on 1)

An illumination device as claimed in claim 1, wherein the resilient washer is a star-shaped washer.

### Claim 14 (depends on 1)

An illumination device as claimed in claim 1, wherein the washer is circularly shaped and has a largest diameter Dw and the teeth have a length L, wherein 0.1*Dw<=L<=0.4*Dw.

### Claim 15 (depends on 1)

An illumination device as claimed in claim 1, wherein the tapered portion has an average tapering angle α with respect to a normal to the first main surface, wherein 40°<=α<=60°.

### Claim 16 (depends on 1)

An illumination device as claimed in claim 1, wherein the washer comprises n teeth, wherein 4<=n<=12.
