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US 12,006,414 B2Granted
Process for producing isocyanate-based foam construction boards
AssigneeHolcim Technology Ltd
InventorsJohn B. Letts, Chunhua Yao, Michael J. Hubbard
Life of this patent
Estimating the term…
Abstract
A process for producing a polyurethane or polyisocyanurate construction board, the process comprising of providing an A-side reactant stream that includes an isocyanate-containing compound; providing a B-side reactant stream that includes a polyol, where the B-side reactant steam includes a blowing agent mixture including isopentane and a blowing agent additive that has a Hansen Solubility Parameter (δt) that is greater than 15 MPa0.5; and mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
Claims22
A construction board comprising:
- (i) a foam body having a generally planar shape with first and second planar surfaces, where said foam body is a closed-cell foam body including isopentane and a blowing agent additive contained within the foam body, where the blowing agent additive has a Hansen Solubility Parameter of from 17.0 to 35.0 MPa−0.5, where the blowing agent additive has a boiling point, at one atmosphere, of less than 150° C., where said blowing agent additive is selected from the group consisting of ketones, aldehydes, ethers, esters, halogenated hydrocarbons, and aromatics, where the closed-cell body is a polyurethane or polyisocyanurate foam body prepared by reacting an isocyanate-containing compound with an aromatic polyester polyol, and where the isocyanate-containing compound and the aromatic polyester polyol are reacted at a molar ratio to provide an iso index of at least 220, and where said reacting an isocyanate-containing compound with an aromatic polyester polyol takes place in the presence of a physical blowing agent mixture that includes the isopentane and the blowing agent additive, where the physical blowing agent mixture includes at least 75 wt % of the isopentane, and where the physical blowing agent mixture is substantially devoid of n-pentane and cyclopentane;
- and
- (ii) first and second facers attached to said first and second planar surfaces, respectively.
Dependencies are inferred from the claim text.