# US 12,002,987 B2 · Separator for rechargeable lithium battery and rechargeable lithium battery comprising same

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- Number: US 12,002,987 B2
- Document ID: US12002987B2
- Status: Granted
- Kind: B2
- Application number: 17/055,507
- Filed: 2019-03-27
- Published: 2021-07-22
- Granted: 2024-06-04
- Earliest claimed: 2018-05-18
- Assignees: Samsung SDI Co., Ltd.; Samsung Electronics Co., Ltd.
- Applicants: Samsung SDI Co., Ltd.; Samsung Electronics Co., Ltd.
- Inventors: Minho Cho; Hana Kim; Myungkook Park; Seung Rim Yang; Byungmin Lee; Jungsue Jang; Bokyung Jung
- Web page: https://patentgrep.com/patent/US12002987B2

## CPC

- H01M 50/417: Polyolefins
- H01M 4/622: {being polymers}
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 50/409: Separators, membranes or diaphragms characterised by the material
- H01M 50/42: Acrylic resins
- H01M 50/434: Ceramics
- H01M 50/443: Particulate material
- H01M 50/446: Composite material consisting of a mixture of organic and inorganic materials
- H01M 50/457: comprising three or more layers
- H01M 50/461: {with adhesive layers between electrodes and separators}
- H01M 50/489: Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

The present disclosure provides a separator for a rechargeable lithium battery and a rechargeable lithium battery including same, the separator includes a porous substrate; and an adhesive layer formed on the porous substrate. The adhesive layer includes a particle-type binder having a core-shell structure including a core and a shell surrounding the core, the core includes a first polymer having a glass transition temperature of less than or equal to 30° C., the shell includes a second polymer having a glass transition temperature of greater than or equal to 40° C., and the particle-type binder has a diameter of 50 nm to 500 nm.

## Claims

### Claim 1

A separator for a rechargeable lithium battery, comprising
a porous substrate, and
an adhesive layer on the porous substrate,
wherein the adhesive layer includes a particle-type binder having a core-shell structure including a core and a shell surrounding the core,
the core includes a first polymer having a glass transition temperature of less than or equal to 30° C.,
the shell includes a second polymer having a glass transition temperature of greater than or equal to 40° C.,
the particle-type binder has a diameter of 50 nm to 500 nm,
wherein the particle-type binder includes one or more (meth)acrylate structural units represented by Chemical Formula 1; at least one selected from among a phenyl group-containing structural unit represented by Chemical Formula 2 and a cyano group-containing structural unit represented by Chemical Formula 3; and an ester group-containing structural unit represented by Chemical Formula 4:
wherein, in Chemical Formula 1,
R1 is hydrogen or a C1 to C5 alkyl group,
R2 is a C1 to C10 alkyl group,
* is a linking point;
wherein, in Chemical Formula 2 to Chemical Formula 4,
R3 to R5 are independently hydrogen or a C1 to C5 alkyl group,
R6 is a C1 to C10 alkyl group,
Ra to Re are independently hydrogen or a C1 to C5 alkyl group,
L1 to L3 are independently a C1 to C5 alkyl group,
x, y, and z are independently an integer of 0 to 2, and
* is a linking point, and
wherein the first polymer includes 0 to 0.2 mole of the phenyl group-containing structural unit represented by Chemical Formula 2 or the cyano group-containing structural unit represented by Chemical Formula 3 and 0.5 mole to 0.8 mole of the ester group-containing structural unit represented by Chemical Formula 4 based on 1 mole of the (meth)acrylate structural unit represented by Chemical Formula 1.

### Claim 2 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein the particle-type binder includes a polyacrylic binder or a polyolefin-based binder.

### Claim 3 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein the particle-type binder includes two or more types of the (meth)acrylate structural units that are represented by Chemical Formula 1 and different from each other.

### Claim 4 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein
the first polymer includes 40 wt % to 100 wt % of the one or more (meth)acrylate structural units based on a total mass of the first polymer, and
the second polymer includes 0 wt % to 77 wt % of the one or more (meth)acrylate structural units based on a total mass of the second polymer.

### Claim 5 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein
the second polymer includes 0.5 mole to 5.0 mole of the phenyl group-containing structural unit represented by Chemical Formula 2 or the cyano group-containing structural unit represented by Chemical Formula 3 and 0.5 mole to 1.2 mole of the ester group-containing structural unit represented by Chemical Formula 4 based on 1 mole of the (meth)acrylate structural unit represented by Chemical Formula 1.

### Claim 6

A separator for a rechargeable lithium battery, comprising
a porous substrate, and
an adhesive layer on the porous substrate,
wherein the adhesive layer includes a particle-type binder having a core-shell structure including a core and a shell surrounding the core,
the core includes a first polymer having a glass transition temperature of less than or equal to 30° C.,
the shell includes a second polymer having a glass transition temperature of greater than or equal to 40° C.,
the particle-type binder has a diameter of 50 nm to 500 nm, and
wherein the particle-type binder includes one or more (meth)acrylate structural units represented by Chemical Formula 1; at least one selected from among a phenyl group-containing structural unit represented by Chemical Formula 2 and a cyano group-containing structural unit represented by Chemical Formula 3; and an ester group-containing structural unit represented by Chemical Formula 4:
wherein, in Chemical Formula 1,
R1 is hydrogen or a C1 to C5 alkyl group,
R2 is a C1 to C10 alkyl group,
* is a linking point;
wherein, in Chemical Formula 2 to Chemical Formula 4,
R3 to R5 are independently hydrogen or a C1 to C5 alkyl group,
R6 is a C1 to C10 alkyl group,
Ra to Re are independently hydrogen or a C1 to C5 alkyl group,
L1 to L3 are independently a C1 to C5 alkyl group,
x, y, and z are independently an integer of 0 to 2, and
* is a linking point,
wherein at least one selected from among the first polymer and the second polymer includes a structural unit represented by Chemical Formula 5 or Chemical Formula 6:
wherein, in Chemical Formula 5 and In Chemical Formula 6,
R7 and R8 are independently a C1 to C5 alkyl group,
l and o of the first polymer are each independently 50 mol % to 60 mol %, m and p are each independently 0 mol % to 10 mol %, and n and q are each independently 30 mol % to 50 mol %,
l and o of the second polymer are each independently 10 mol % to 30 mol %, m and p are each independently 50 mol % to 70 mol %, and n and q are each independently 10 mol % to 30 mol %, and
* is a linking point.

### Claim 7 (depends on 6)

The separator for a rechargeable lithium battery of claim 6, wherein the first polymer and the second polymer include structural units represented by the same chemical formula, and l, m, and n of the first polymer and the second polymer or o, p, and q of the first polymer and the second polymer are different from each other.

### Claim 8 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein the core and the shell are included in a weight ratio of 1:9 to 3:7 based on a total weight of the particle-type binder.

### Claim 9 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein a difference between the glass transition temperature of the core and the glass transition temperature of the shell is greater than or equal to 20° C.

### Claim 10 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, wherein the adhesive layer further includes an adhesive binder.

### Claim 11 (depends on 1)

The separator for a rechargeable lithium battery of claim 1, which further includes a heat-resistant layer between the porous substrate and the adhesive layer.

### Claim 12 (depends on 11)

The separator for a rechargeable lithium battery of claim 11, wherein the heat-resistant layer further includes heat-resistant binder.

### Claim 13 (depends on 1)

A rechargeable lithium battery, comprising a positive electrode,
a negative electrode, and
the separator for the rechargeable lithium battery according to claim 1 disposed between the positive electrode and the negative electrode.
