# US 12,000,864 B2 · High performance outer cylindrical spring pin

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- Number: US 12,000,864 B2
- Document ID: US12000864B2
- Status: Granted
- Kind: B2
- Application number: 17/789,777
- Filed: 2020-08-04
- Published: 2023-02-09
- Granted: 2024-06-04
- Earliest claimed: 2019-12-30
- Applicants: Jungdon Cho
- Inventors: Jungdon Cho
- Web page: https://patentgrep.com/patent/US12000864B2

## CPC

- G01R 1/06722: {Spring-loaded}
- G01R 1/06738: {related to tip portion}
- G01R 3/00: Apparatus or processes specially adapted for the manufacture {or maintenance} of measuring instruments {, e.g. of probe tips}
- G01R 1/06733: {Geometry aspects (G01R1/06727 takes precedence)}
- G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12)

## Abstract

Proposed is an outer cylindrical spring pin including a compression spring (30), and an integrated upper probe (10) integrally provided with an upper probe portion (11) for contacting the outside, and with two upper probe side wall portions (12) which extend from the upper probe portion (11) and which surround two side surfaces facing each other, among four side surfaces of the compression spring (30). The spring pin further includes an integrated lower probe (20) integrally provided with a lower probe portion (21) for contacting the outside, and with two lower probe side wall portions (22) which extend from the lower probe portion (21) and which surround other two side surfaces between the two side surfaces. When an external force is applied, the upper and lower probe side wall portions (12 and 22) are capable of being slid on each other while being in contact with each other.

## Claims

### Claim 1

An outer cylindrical spring pin comprising:
a compression spring (30);
an integrated upper probe (10) integrally provided with an upper probe portion (11) that is for contacting an outside, and with two upper probe side wall portions (12) which respectively extend opposite sides from each other from the upper probe portion (11) and which surround two side surfaces that are facing each other, among four side surfaces of the compression spring (30); and
an integrated lower probe (20) integrally provided with a lower probe portion (21) that is for contacting the outside, and with two lower probe side wall portions (22) which respectively extend opposite sides from each other from the lower probe portion (21) and which surround other two side surfaces between the two side surfaces that is surrounded by the upper probe side wall portions (12), among the four side surfaces of the compression spring (30),
wherein, when an external force is applied, the upper probe side wall portions (12) and the lower probe side wall portions (22) are capable of being slid on each other while being in contact with each other.

### Claim 2 (depends on 1)

The outer cylindrical spring pin of claim 1, wherein the upper probe portion (11) and the two upper probe side wall portions (12) are configured to form a U shape, and
the lower probe portion (21) and the two lower probe side wall portions (22) are configured to form a U shape.

### Claim 3 (depends on 1)

The outer cylindrical spring pin of claim 1, wherein each of the upper probe side wall portions (12) comprises:
a first linear plate (122) that extends from the upper probe portion (11) in a longitudinal direction; and
a first pressing head (121) which is formed in a plate shape and which extends from the first linear plate (122) in the longitudinal direction, and
each of the lower probe side wall portions (22) comprises:
a second linear plate (222) that extends from the lower probe portion (21) in the longitudinal direction; and
a second pressing head (221) which is formed in a plate shape and which extends from the second linear plate (222) in the longitudinal direction.

### Claim 4 (depends on 3)

The outer cylindrical spring pin of claim 3, wherein each of the upper probe side wall portions (12) further comprises a first stop protrusion (123) that protrudes from side surfaces of the first linear plate (122) so that an upward movement of the integrated upper probe (10) is restricted by a first step portion of an insulating body (40) in which the outer cylindrical spring pin is accommodated, and
each of the lower probe side wall portions (22) further comprises a second stop protrusion (223) that protrudes from side surfaces of the second linear plate (222) so that a downward movement of the integrated lower probe (20) is restricted by a second step portion of the insulating body (40) in which the outer cylindrical spring pin is accommodated.

### Claim 5 (depends on 3)

The outer cylindrical spring pin of claim 3, wherein the first pressing head (121) of each of the upper probe side wall portions (12) is configured to be slid while pressing second side surfaces (S2) of the second linear plate (222) of the each of the lower probe side wall portions (22), and
the second pressing head (221) of each of the lower probe side wall portions (22) is configured to be slid while pressing first side surfaces (S1) of the first linear plate (122) of the each of the upper probe side wall portions (12).

### Claim 6 (depends on 5)

The outer cylindrical spring pin of claim 5, wherein the second pressing head (221) of each of the lower probe side wall portions (22) is restricted from separating downward since a width of the first pressing head (121) on the each of the upper probe side wall portions (12) is wider than a width of the first linear plate (122) and protrudes, and
the first pressing head (121) of each of the upper probe side wall portions (12) is restricted from separating upward since a width of the second pressing head (221) on the each of the lower probe side wall portions (22) is wider than a width of the second linear plate (222) and protrudes.

### Claim 7 (depends on 1)

The outer cylindrical spring pin of claim 1, wherein the compression spring (30) is formed by coiling a linear spring steel to be formed in a cylindrical shape, and the integrated upper probe (10) and the integrated lower probe (20) are formed by processing a metal plate material by performing a progressive stamping that comprises a punching process and a bending process.

### Claim 8 (depends on 1)

The outer cylindrical spring pin of claim 1, wherein the two upper probe side wall portions (12) and the two lower probe side wall portions (22) configure a quadrangular cylinder shape, and become an outer cylinder of the compression spring (30), thereby becoming an electrical passage where the two upper probe side wall portions (12) and the two lower probe side wall portions (22) are capable of being slid on each other.

### Claim 9

A method of manufacturing an outer cylindrical spring pin, the method comprising:
a stamping process in which an integrated upper probe (10) and an integrated lower probe (20) are manufactured by processing a metal plate material with a progressive stamping that comprises a punching process and a bending process; and
an assembling process in which the integrated upper probe (10) and the integrated lower probe (20) are assembled while a compression spring (30) is placed therebetween,
wherein the stamping process comprises:
a process of bending two upper probe side wall portions (12) when the integrated upper probe (10) is manufactured, the two upper probe side wall portions (12) extending in opposite directions around an upper probe portion (11) that is for contacting an outside, such that a U shape is formed; and
a process of bending two lower probe side wall portions (22) when the integrated lower probe (20) is manufactured, the two lower probe side wall portions (22) extending in opposite directions around a lower probe portion (21) that is for contacting the outside, such that a U shape is formed.

### Claim 10 (depends on 9)

The method of claim 9, wherein, in the assembling process, in a state in which the upper probe side wall portions (12) and the lower probe side wall portions (22) are alternately positioned from each other, the integrated upper probe (10) and the integrated lower probe (20) are assembled by allowing a first pressing head (121) of each of the upper probe side wall portions (12) to be moved over a second pressing head (221) of each of the lower probe side wall portions (22) or by allowing the second pressing head (221) of each of the lower probe side wall portions (22) to be moved over the first pressing head (121) of each of the upper probe side wall portions (12), and
the method further comprises a plating process before the assembling process, the plating process performing plating of the integrated upper probe (10) and the integrated lower probe (20).

### Claim 11 (depends on 1)

A test socket comprising:
a plurality of outer cylindrical spring pins according to claim 1; and
an insulating body having through holes which penetrate between a first surface and a second surface that is facing the first surface and which are arranged in an array,
wherein the outer cylindrical spring pins are inserted in the through holes, respectively.

### Claim 12 (depends on 1)

The outer cylindrical spring pin of claim 1, wherein a distance between free ends of the two upper probe side wall portions (12) and the two lower probe side wall portions (22) before an assembly process is performed is closer than the distance after the assembly process is performed.
