# US 12,000,045 B2 · Method of manufacturing semiconductor device, non-transitory computer-readable recording medium, substrate processing apparatus and substrate processing method

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- Number: US 12,000,045 B2
- Document ID: US12000045B2
- Status: Granted
- Kind: B2
- Application number: 17/466,884
- Filed: 2021-09-03
- Published: 2021-12-23
- Granted: 2024-06-04
- Earliest claimed: 2019-03-06
- Assignees: Kokusai Electric Corporation
- Applicants: Kokusai Electric Corporation
- Inventors: Takuya Joda; Yukinao Kaga; Yoshimasa Nagatomi
- Web page: https://patentgrep.com/patent/US12000045B2

## CPC

- C23C 16/34: Nitrides {(C23C16/303 takes precedence)}
- C23C 16/45557: {Pulsed pressure or control pressure}
- C23C 16/303: {Nitrides}
- C23C 16/4401: {Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber}
- C23C 16/45523: {Pulsed gas flow or change of composition over time}
- C23C 16/52: Controlling or regulating the coating process {(C23C16/45557, C23C16/279 take precedence)}
- H10P 14/412: {Deposition of metallic or metal-silicide materials}
- H10P 14/418: {the conductive layers comprising transition metals}
- H10P 14/432: {using selective deposition}
- H10W 20/032: {of conductive barrier, adhesion or liner layers}
- H10B 43/27: the channels comprising vertical portions, e.g. U-shaped channels
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10B: ELECTRONIC MEMORY DEVICES

## Abstract

Described herein is a technique capable of improving characteristics of a film. According to one or more embodiments of the present disclosure, there is provided a technique that includes: (a) performing (a-1) supplying in parallel a metal-containing gas and a reducing gas that contains silicon and hydrogen and is free of halogen to a substrate in a process chamber, and (a-2) exhausting an inner atmosphere of the process chamber; (b) repeatedly performing (a) a first number of times; (c) supplying a nitrogen-containing gas to the substrate in the process chamber and exhausting the inner atmosphere of the process chamber after performing (b); and (d) repeatedly performing (a) a second number of times.

## Claims

### Claim 1

A method of manufacturing a semiconductor device, comprising:
(a) performing (a-1) supplying in parallel a metal-containing gas and a reducing gas that contains silicon and hydrogen and is free of halogen to a substrate in a process chamber, and (a-2) exhausting an inner atmosphere of the process chamber;
(b) repeatedly performing (a) a first number of times;
(c) supplying a nitrogen-containing gas to the substrate in the process chamber and exhausting the inner atmosphere of the process chamber after performing (b); and
(d) repeatedly performing (a) a second number of times.

### Claim 2 (depends on 1)

The method of claim 1, further comprising
(e) before (a), supplying a gas containing nitrogen and hydrogen to the substrate and thereafter purging the process chamber.

### Claim 3 (depends on 1)

The method of claim 1, wherein (a) further comprises
(a-3) adjusting an inner pressure of the process chamber before supplying the metal-containing gas to be equal to that of the process chamber when the metal-containing gas is being supplied.

### Claim 4 (depends on 1)

The method of claim 1, wherein (a-2) further comprises:
(a-4) supplying an inert gas into the process chamber; and
(a-5) exhausting the inner atmosphere of the process chamber after supplying the inert gas.

### Claim 5 (depends on 1)

The method of claim 1, wherein an inner pressure of the process chamber is maintained during (a).

### Claim 6 (depends on 1)

The method of claim 1, wherein the metal-containing gas and the reducing gas are supplied in (a) such that an amount of the metal-containing gas supplied to the substrate is greater than an amount of the reducing gas supplied to the substrate.

### Claim 7 (depends on 1)

The method of claim 1, wherein the metal-containing gas is supplied via a flash tank and the reducing gas is supplied without passing through any flash tank in (a).

### Claim 8 (depends on 1)

The method of claim 1, wherein the second number is greater than the first number.

### Claim 9 (depends on 1)

The method of claim 1, wherein a supply of the metal-containing gas and a supply of the reducing gas are stopped simultaneously in (a).

### Claim 10 (depends on 9)

The method of claim 9, further comprising
(e) before (a), supplying a gas containing nitrogen and hydrogen to the substrate, and thereafter purging the process chamber.

### Claim 11 (depends on 1)

The method of claim 1, wherein a supply of the metal-containing gas is stopped after a supply of the reducing gas is stopped in (a).

### Claim 12 (depends on 11)

The method of claim 11, further comprising
(e) before (a), supplying a gas containing nitrogen and hydrogen to the substrate, and thereafter purging the process chamber after the gas containing nitrogen and hydrogen is supplied.

### Claim 13 (depends on 11)

The method of claim 11, wherein (a) further comprises
(a-3) adjusting an inner pressure of the process chamber before supplying the metal-containing gas to be equal to that of the process chamber when the metal-containing gas is being supplied.

### Claim 14 (depends on 1)

The method of claim 1, wherein the reducing gas is supplied after a supply of the metal-containing gas is started in (a).

### Claim 15 (depends on 14)

The method of claim 14, wherein the supply of the metal-containing gas and a supply of the reducing gas are stopped simultaneously in (a).

### Claim 16 (depends on 14)

The method of claim 14, wherein the supply of the metal-containing gas is stopped after a supply of the reducing gas is stopped in (a).

### Claim 17 (depends on 14)

The method of claim 14, further comprising
(e) before (a), supplying a gas containing nitrogen and hydrogen to the substrate, and thereafter purging the process chamber.

### Claim 18 (depends on 14)

The method of claim 14, wherein (a) further comprises
(a-3) adjusting an inner pressure of the process chamber before supplying the metal-containing gas to be equal to that of the process chamber when the metal-containing gas is being supplied.

### Claim 19

A non-transitory computer-readable recording medium storing a program that causes, by a computer, a substrate processing apparatus to perform:
(a) performing (a-1) supplying in parallel a metal-containing gas and a reducing gas that contains silicon and hydrogen and is free of halogen to a substrate in a process chamber, and (a-2) exhausting an inner atmosphere of the process chamber;
(b) repeatedly performing (a) a first number of times;
(c) supplying a nitrogen-containing gas to the substrate in the process chamber and exhausting the inner atmosphere of the process chamber after performing (b); and
(d) repeatedly performing (a) a second number of times.

### Claim 20

A substrate processing apparatus comprising:
a process chamber in which a substrate is processed;
a first gas supplier configured to supply a metal-containing gas to the substrate;
a second gas supplier configured to supply a reducing gas containing silicon and hydrogen and free of halogen to the substrate;
a third gas supplier configured to supply a nitrogen-containing gas to the substrate;
an exhauster configured to exhaust an inner atmosphere of the process chamber; and
a controller configured to be capable of controlling the first gas supplier, the second gas supplier, the third gas supplier and the exhauster to perform:
(a) performing (a-1) supplying in parallel a metal-containing gas and a reducing gas that contains silicon and hydrogen and is free of halogen to a substrate in a process chamber, and (a-2) exhausting an inner atmosphere of the process chamber;
(b) repeatedly performing (a) a first number of times;
(c) supplying a nitrogen-containing gas to the substrate in the process chamber and exhausting the inner atmosphere of the process chamber after performing (b); and
(d) repeatedly performing (a) a second number of times.

### Claim 21

A substrate processing method comprising:
(a) performing (a-1) supplying in parallel a metal-containing gas and a reducing gas that contains silicon and hydrogen and is free of halogen to a substrate in a process chamber, and (a-2) exhausting an inner atmosphere of the process chamber;
(b) repeatedly performing (a) a first number of times;
(c) supplying a nitrogen-containing gas to the substrate in the process chamber and exhausting the inner atmosphere of the process chamber after performing (b); and
(d) repeatedly performing (a) a second number of times.
