# US 12,000,019 B2 · Gold powder, production method for gold powder, and gold paste

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- Number: US 12,000,019 B2
- Document ID: US12000019B2
- Status: Granted
- Kind: B2
- Application number: 17/632,221
- Filed: 2020-07-20
- Published: 2022-07-14
- Granted: 2024-06-04
- Earliest claimed: 2019-08-05
- Assignees: Tanaka Kikinzoku Kogyo K.K.
- Applicants: Tanaka Kikinzoku Kogyo K.K.
- Inventors: Toshinori Ogashiwa; Masayuki Miyairi
- Web page: https://patentgrep.com/patent/US12000019B2

## CPC

- B22F 9/18: with reduction of metal compounds
- B22F 1/00: Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F 1/05: Metallic powder characterised by the size or surface area of the particles
- B22F 1/0545: Dispersions or suspensions of nanosized particles
- B22F 1/10: Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F 1/145: Chemical treatment, e.g. passivation or decarburisation
- B22F 3/10: Sintering only
- B22F 3/14: simultaneously
- B22F 7/064: {using an intermediate powder layer}
- B22F 9/24: starting from liquid metal compounds, e.g. solutions
- B23K 35/3013: {Au as the principal constituent}
- B29C 65/02: by heating, with or without pressure
- H01B 1/02: mainly consisting of metals or alloys
- H01B 1/22: the conductive material comprising metals or alloys
- B22F 2301/255: Silver or gold
- H10W 72/20: Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
- H10W 72/30: Die-attach connectors
- H10W 72/325: {Die-attach connectors having a filler embedded in a matrix}
- H10W 72/352: {comprising metals or metalloids, e.g. solders}
- H10W 72/90: Bond pads, in general
- B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A gold powder comprising gold having a purity of 99.9% by mass or more and having an average particle size of 0.01 μm or more and 1.0 μm or less, a content of a chloride ion is 100 ppm or less, and a content of a cyanide ion is 10 ppm or more and 1000 ppm or less. A total of the content of a chloride ion and the content of a cyanide ion is preferably 110 ppm or more and 1000 ppm or less. The gold powder has improved adaptability to various processes including bonding or the like with a content of a chloride ion, that is, an impurity, optimized. A gold paste using this gold powder is suitably used in various uses for bonding such as die bonding of a semiconductor chip, sealing a semiconductor package, and forming an electrode/wire.

## Claims

### Claim 1

A gold powder comprising gold having a purity of 99.9% by mass or more and having an average particle size of 0.01 μm or more and 1.0 μm or less,
wherein a content of a chloride ion in the gold powder is 10 ppm or more and 100 ppm or less,
a content of a cyanide ion in the gold powder is 10 ppm or more and 1000 ppm or less, and a combined content of the chloride ion and the cyanide ion in the gold powder is 110 ppm or more and 1000 ppm or less.

### Claim 2 (depends on 1)

The gold powder according to claim 1, wherein the content of the cyanide ion is 100 ppm or more and 1000 ppm or less.

### Claim 3 (depends on 1)

A gold paste, comprising the gold powder defined in claim 1, and an organic solvent.

### Claim 4 (depends on 2)

A gold paste, comprising the gold powder defined in claim 2, and an organic solvent.

### Claim 5 (depends on 1)

A production method for the gold powder defined in claim 1, comprising:
a step of producing, by a wet reduction method, a gold powder comprising gold having a purity of 99.9% by mass or more and having an average particle size of 0.01 μm or more and 1.0 μm or less; and
a step of reducing the content of a chloride ion by contacting the gold powder with a cyanide solution.

### Claim 6 (depends on 5)

The production method for the gold powder according to claim 5, wherein a cyanide ion concentration in the cyanide solution is 0.01% by mass or more and 5% by mass or less.

### Claim 7 (depends on 2)

A production method for the gold powder defined in claim 2, comprising:
a step of producing, by a wet reduction method, a gold powder comprising gold having a purity of 99.9% by mass or more and having an average particle size of 0.01 μm or more and 1.0 μm or less; and
a step of reducing the content of a chloride ion by contacting the gold powder with a cyanide solution.

### Claim 8 (depends on 1)

A method for bonding a pair of bonding members to each other, comprising:
(a) a step of applying, to one bonding member, a gold paste comprising the gold powder defined in claim 1 and an organic solvent; and
(b) a step of overlapping the one bonding member and another bonding member on each other via the applied gold paste, and heating at least the gold paste at a temperature of 80° C. or more and 300° C. or less for bonding the pair of bonding members to each other.

### Claim 9 (depends on 8)

The bonding method according to claim 8, comprising overlapping the one bonding member and the other bonding member on each other, and subsequently applying a pressure for bonding to the pair of bonding members in one or more directions under heating.

### Claim 10 (depends on 1)

A method for bonding a pair of bonding members to each other, comprising:
(a) a step of applying, to one bonding member, a gold paste comprising the gold powder defined in claim 1, and an organic solvent;
(b) a step of sintering the gold paste at a temperature of 80 to 300° C. to obtain a metal powder sintered body; and
(c) a step of overlapping the one bonding member on another bonding member via the formed metal powder sintered body, and heating at least the metal powder sintered body and applying a pressure in one or more directions for bonding.

### Claim 11 (depends on 1)

A method for bonding a base material holding a content thereon to a lid body for the base material, comprising:
(a) a step of applying, to the base material or the lid body, a gold paste comprising the gold powder defined in claim 1 and an organic solvent;
(b) a step of sintering the gold paste at a temperature of 80 to 300° C. to obtain a metal powder sintered body; and
(c) a step of overlapping the base material on the lid body via the metal powder sintered body, and bonding the base material and the lid body to each other by applying a pressure in one or more directions under heating at least the metal powder sintered body.

### Claim 12 (depends on 1)

An electrode or wire forming method for forming an electrode or a wire on a substrate, comprising:
(a) a step of applying, to the substrate, a gold paste comprising the gold powder according to the claim 1, and an organic solvent; and
(b) a step of sintering the gold paste at a temperature of 80 to 300° C. to form an electrode or a wire containing a metal powder sintered body.

### Claim 13 (depends on 2)

A method for bonding a pair of bonding members to each other, comprising:
(a) a step of applying, to one bonding member, a gold paste comprising the gold powder defined in claim 2 and an organic solvent; and
(b) a step of overlapping the one bonding member and another bonding member on each other via the applied gold paste, and heating at least the gold paste at a temperature of 80° C. or more and 300° C. or less for bonding the pair of bonding members to each other.

### Claim 14 (depends on 2)

A method for bonding a pair of bonding members to each other, comprising:
(a) a step of applying, to one bonding member, a gold paste comprising the gold powder defined in claim 2, and an organic solvent;
(b) a step of sintering the gold paste at a temperature of 80 to 300° C. to obtain a metal powder sintered body; and
(c) a step of overlapping the one bonding member on another bonding member via the formed metal powder sintered body, and heating at least the metal powder sintered body and applying a pressure in one or more directions for bonding.
