# US 11,999,251 B2 · Charging station with climate control

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- Number: US 11,999,251 B2
- Document ID: US11999251B2
- Status: Granted
- Kind: B2
- Application number: 18/095,628
- Filed: 2023-01-11
- Published: 2023-05-25
- Granted: 2024-06-04
- Earliest claimed: 2020-12-01
- Assignees: Rivian IP Holdings, LLC
- Applicants: Rivian IP Holdings, LLC
- Inventors: Jing He; Henry Huang
- Web page: https://patentgrep.com/patent/US11999251B2

## CPC

- B60L 53/30: Constructional details of charging stations
- B60H 1/00428: {electric}
- B60L 53/66: Data transfer between charging stations and vehicles
- B60L 53/68: Off-site monitoring or control, e.g. remote control
- B60L 58/24: for controlling the temperature of batteries
- B60L 2240/545: Temperature
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/7072: Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60H: ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A charging station assembly capable of generating and delivering a conditioned airflow while charging a battery of a vehicle. The temperature and flow rate of this conditioned airflow may be controlled based on the ambient conditions and battery status. The conditioned airflow may be directed toward an outside heat exchanger of a refrigerant system of the vehicle to enhance capacity. The conditioned airflow may also be routed to a battery pack for direct cooling or heating through additional ventilation system. In hot ambient conditions, the charging station provides cool air to facilitate battery cooling. In cold ambient conditions, the charging station provides hot air to facilitate battery heating. This charging station assembly shifts the load from the vehicle refrigerant system to the charging system, thereby improving battery thermal management capability, while eliminating the need for an oversized refrigerant system.

## Claims

### Claim 1

A charging station assembly, comprising:
a charging assembly to charge a battery of a vehicle; and
a climate control assembly comprising:
a remote station, remote from the charging assembly, to generate a conditioned airflow that is delivered to the vehicle; and
a fluid transport system to deliver the conditioned airflow from the remote station to the charging assembly for delivery to the vehicle, wherein the climate control assembly generates a cool conditioned airflow in hot ambient conditions and a hot conditioned airflow in cold ambient conditions.

### Claim 2 (depends on 1)

The charging station assembly of claim 1, wherein the climate control assembly comprises:
the remote station to generate a conditioned coolant flow;
a coolant-to-air heat exchanger;
a fan assembly coupled to the coolant-to-air heat exchanger; and
a fluid transport system to deliver the conditioned coolant flow from the remote station to the coolant-to-air heat exchanger and back to the remote station.

### Claim 3 (depends on 1)

The charging station assembly of claim 1, wherein the remote station comprises a local refrigerant unit to generate the conditioned airflow.

### Claim 4 (depends on 1)

The charging station assembly of claim 1, wherein the charging station assembly is configured to direct the conditioned airflow toward an outside heat exchanger of a refrigerant system of the vehicle.

### Claim 5 (depends on 1)

The charging station assembly of claim 1, wherein the charging station assembly is configured to route the conditioned airflow to a battery pack of the vehicle for direct cooling or heating through an additional ventilation system.

### Claim 6 (depends on 1)

The charging station assembly of claim 1, further comprising a control unit operable for controlling a temperature and flow rate of the conditioned airflow.

### Claim 7 (depends on 6)

The charging station assembly of claim 6, further comprising a sensor assembly to measure an ambient temperature and conditioned airflow temperature.

### Claim 8 (depends on 7)

The charging station assembly of claim 7, wherein the control unit is configured to control the temperature and flow rate of the conditioned airflow responsive to at least an ambient temperature.

### Claim 9 (depends on 7)

The charging station assembly of claim 7, further comprising a data transmittal device to read signals from the vehicle on at least battery pack temperature.

### Claim 10 (depends on 9)

The charging station assembly of claim 9, wherein the control unit is configured to control the temperature and flow rate of the conditioned airflow responsive to at least an ambient temperature and battery pack temperature.

### Claim 11

A charging method, comprising:
charging a battery of a vehicle using a charging assembly;
generating a conditioned airflow from a remote station of a climate control assembly, the remote station remote from the charging assembly and fluidically coupled with a delivery portion of the climate control assembly, wherein the climate control assembly generates a cool conditioned airflow in hot ambient conditions and a hot conditioned airflow in cold ambient conditions; and
delivering, by the delivery portion of the climate control assembly, the conditioned airflow to the vehicle.

### Claim 12 (depends on 11)

The charging method of claim 11, wherein delivering the conditioned airflow comprises:
routing the conditioned airflow to an outside heat exchanger of a refrigerant system of the vehicle.

### Claim 13 (depends on 11)

The charging method of claim 11, wherein the climate control assembly comprises:
the remote station generating a conditioned coolant flow;
a coolant-to-air heat exchanger;
a fan assembly coupled to the coolant-to-air heat exchanger; and
a fluid transport system delivering the conditioned coolant flow from the remote station to the coolant-to-air heat exchanger and back to the remote station.

### Claim 14 (depends on 11)

The charging method of claim 11, wherein the climate control assembly comprises a local refrigerant unit generating the conditioned airflow.

### Claim 15 (depends on 11)

The charging method of claim 11, further comprising controlling a temperature and flow rate of the conditioned airflow using a control unit.

### Claim 16 (depends on 15)

The charging method of claim 15, further comprising measuring an ambient temperature and conditioned airflow temperature using a sensor assembly.

### Claim 17 (depends on 16)

The charging method of claim 16, further comprising controlling the temperature and flow rate of the conditioned airflow responsive to at least an ambient temperature.

### Claim 18 (depends on 16)

The charging method of claim 16, further comprising reading signals from the vehicle on at least battery pack temperature using a data transmittal device.

### Claim 19 (depends on 18)

The charging method of claim 18, further comprising controlling the temperature and flow rate of the conditioned airflow responsive to at least an ambient temperature and battery pack temperature.
