# US 11,994,303 B2 · Smart thermostat and a thermostat adapter with integrated safety interlock for installation and diagnostics of an in-floor heating system

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- Number: US 11,994,303 B2
- Document ID: US11994303B2
- Status: Granted
- Kind: B2
- Application number: 15/930,384
- Filed: 2020-05-12
- Published: 2021-11-18
- Granted: 2024-05-28
- Earliest claimed: 2020-05-12
- Assignees: Watts Regulator Co.
- Applicants: Watts Regulator Co.
- Inventors: Dustin Wade Allcorn; Thomas Jeffery Rudnick; Serge Seminutin; Michael William Fraser; Geoffery Paul Bisson; Brendan Koch
- Web page: https://patentgrep.com/patent/US11994303B2

## CPC

- F24D 19/1096: {for electric heating systems}
- G05D 23/1902: {characterised by the use of a variable reference value}
- F24D 13/02: solely using resistance heating, e.g. underfloor heating
- Y02B 30/00: Energy efficient heating, ventilation or air conditioning [HVAC]
- F24D: DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR (using steam or condensate extracted or exhausted from steam engine plants for heating purposes F01K17/02)
- G05D: SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

An adapter device and/or a thermostat device for use during installation and testing of in-floor heating systems. The adapter device allows for temporary electrical interconnection between a mat and an AC power source, and includes at least one switch configured to actuate based on a user-supplied force (e.g., a finger press) to temporarily electrically couple the mat to an AC power source. The at least one switch is further configured to automatically de-actuate in the absence of the user-supplied force to electrically decouple the mat from the AC power source. The thermostat device includes at least one integrated power measurement circuit for testing and diagnostics of an in-floor heating system.

## Claims

### Claim 1

A thermostat for use with at least one in-floor heating element, the thermostat comprising:
a housing;
a heating element control circuit disposed within the housing, the heating element control circuit to cause an in-floor heating element to electrically couple to an alternating current power source;
memory disposed within the housing, the memory configured to store at least one predefined AC voltage rating representing an AC voltage rating for the in-floor heating element;
a first power measurement circuit disposed within the housing, the first power measurement circuit configured to detect a voltage of the alternating current power source; and
a controller disposed within the housing, the controller comprising a voltage monitoring circuit configured to detect an AC voltage rating mismatch based on a comparison of the detected voltage of the alternating current power source with the predefined AC voltage rating prior to energizing the in-floor heating element.

### Claim 2 (depends on 1)

The thermostat of claim 1, wherein the controller is configured to prevent the heating element control circuit from electrically coupling the in-floor heating element to the alternating current power source in response to the detected voltage rating mismatch.

### Claim 3 (depends on 1)

The thermostat of claim 1, wherein the first power measurement circuit further includes an ammeter circuit configured to detect current drawn by the in-floor heating element from the alternating current power source.

### Claim 4 (depends on 3)

The thermostat of claim 3, wherein the memory is configured to store at least one predefined current rating that represents a maximum current for the in-floor heating element, wherein the controller is further configured to detect an overcurrent condition based on the detected current drawn by the in-floor heating element from the alternating current power source being greater than the predefined current rating.

### Claim 5 (depends on 4)

The thermostat of claim 4, wherein the controller is configured to electrically decouple the in-floor heating element from the alternating current power source in response to the overcurrent condition.

### Claim 6 (depends on 1)

The thermostat of claim 1, further comprising a second power measurement circuit, the first and second power measurement circuit being configured to detect different electrical characteristics of at least one of the alternating current power source or in-floor heating element.

### Claim 7 (depends on 1)

The thermostat of claim 1, further comprising a network interface circuit, and wherein the controller is configured to send a message to a remote computing device via the network interface circuit in response to the voltage rating mismatch.

### Claim 8 (depends on 1)

The thermostat of claim 1, further comprising a display mounted to the housing, wherein the controller is configured to cause the display to visualize a user interface, the user interface displaying at least one operational status of the thermostat based, at least in part, on the first measured electrical characteristic.

### Claim 9 (depends on 1)

The thermostat of claim 1, further comprising a display, and wherein the controller is configured to cause an error message to be indicated by the display, the error message indicative of the voltage rating mismatch.

### Claim 10 (depends on 1)

The thermostat of claim 1, wherein the controller is configured to receive data from a remote sensor.

### Claim 11 (depends on 10)

The thermostat of claim 10, wherein the remote sensor is a remote temperature sensor disposed adjacent the in-floor heating element.

### Claim 12 (depends on 3)

The thermostat of claim 3, further comprising a network interface circuit, wherein the controller is configured to initiate a test mode based, at least in part, in response to receiving a request from a remote computing device via the network interface circuit.

### Claim 13 (depends on 12)

The thermostat of claim 12, wherein the test mode is configured to detect at least one of the voltage mismatch or the overcurrent condition.

### Claim 14

A thermostat for use with at least one in-floor heating element, the thermostat comprising:
a housing;
a heating element control circuit disposed within the housing, the heating element control circuit to cause an in-floor heating element to electrically couple to an alternating current power source;
a first power measurement circuit disposed within the housing, the first power measurement circuit configured determine if a voltage of the alternating current power source is a first predetermined voltage or a second predetermined voltage and generate an output signal representative of the determined voltage of the alternating current power source; and
a controller disposed within the housing, the controller configured to:
receive the output signal; and
prior to energizing the in-floor heating element, compare the output signal to a predefined AC voltage rating associated with the in-floor heating element, the predefined AC voltage rating associated with the in-floor heating element being representative of an operating voltage of the in-floor heating element;
wherein the controller is further configured to prevent energizing the in-floor heating element if the comparison results in a mismatch between the output signal and the predefined AC voltage rating associated with the in-floor heating element.

### Claim 15 (depends on 14)

The thermostat of claim 14, wherein the first power measurement circuit further includes an ammeter circuit configured to detect current drawn by the in-floor heating element from the alternating current power source.

### Claim 16 (depends on 15)

The thermostat of claim 15, the controller is further configured to detect an overcurrent condition based on the detected current drawn by the in-floor heating element from the alternating current power source being greater than a predefined current rating that represents a maximum current for the in-floor heating element.

### Claim 17 (depends on 16)

The thermostat of claim 16, wherein the controller is configured to electrically decouple the in-floor heating element from the alternating current power source in response to the overcurrent condition.

### Claim 18 (depends on 14)

The thermostat of claim 14, further comprising a second power measurement circuit, the first and second power measurement circuit being configured to detect different electrical characteristics of at least one of the alternating current power source or in-floor heating element.

### Claim 19 (depends on 14)

The thermostat of claim 14, further comprising a network interface circuit, and wherein the controller is configured to send a message to a remote computing device via the network interface circuit in response to the voltage rating mismatch.

### Claim 20 (depends on 14)

The thermostat of claim 14, further comprising a display mounted to the housing, wherein the controller is configured to cause the display to visualize a user interface, the user interface displaying at least one operational status of the thermostat based, at least in part, on the first measured electrical characteristic.

### Claim 21 (depends on 14)

The thermostat of claim 14, further comprising a display, and wherein the controller is configured to cause an error message to be indicated by the display, the error message indicative of the voltage rating mismatch.

### Claim 22 (depends on 14)

The thermostat of claim 14, wherein the controller is configured to receive data from a remote sensor.

### Claim 23 (depends on 22)

The thermostat of claim 22, wherein the remote sensor is a remote temperature sensor disposed adjacent the in-floor heating element.

### Claim 24 (depends on 15)

The thermostat of claim 15, further comprising a network interface circuit, wherein the controller is configured to initiate a test mode based, at least in part, in response to receiving a request from a remote computing device via the network interface circuit.

### Claim 25 (depends on 24)

The thermostat of claim 24, wherein the test mode is configured to detect at least one of the voltage mismatch or the overcurrent condition.
