# US 11,993,827 B2 · Methods and compositions for recovery of lithium from liquid solutions with nanoparticles

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- Number: US 11,993,827 B2
- Document ID: US11993827B2
- Status: Granted
- Kind: B2
- Application number: 17/257,811
- Filed: 2019-07-05
- Published: 2021-05-13
- Granted: 2024-05-28
- Earliest claimed: 2018-07-06
- Applicants: Moselle Technologies, LLC
- Inventors: Robert L. Albright; Stanley M. Meyer
- Web page: https://patentgrep.com/patent/US11993827B2

## CPC

- C22B 26/12: Obtaining lithium
- B01J 20/28009: {Magnetic properties}
- B01J 20/28069: {Pore volume, e.g. total pore volume, mesopore volume, micropore volume}
- B01J 20/3204: {Inorganic carriers, supports or substrates}
- B01J 20/3225: {involving a post-treatment of the coated or impregnated product}
- B01J 20/3248: {the functional group or the linking, spacer or anchoring group as a whole comprising at least one type of heteroatom selected from a nitrogen, oxygen or sulfur, these atoms not being part of the carrier as such}
- B01J 20/327: {Polymers obtained by reactions involving only carbon to carbon unsaturated bonds}
- B01J 20/3293: {Coatings on a core, the core being particle or fiber shaped, e.g. encapsulated particles, coated fibers}
- B22F 1/05: Metallic powder characterised by the size or surface area of the particles
- B22F 1/102: Metallic powder coated with organic material
- C22B 3/22: by physical processes, e.g. by filtration, by magnetic means {, or by thermal decomposition} (treatment or purification of solutions by liquid-liquid extraction C22B3/26)
- C22B 3/24: by adsorption on solid substances, e.g. by extraction with solid resins
- B82Y 30/00: Nanotechnology for materials or surface science, e.g. nanocomposites
- B82Y 40/00: Manufacture or treatment of nanostructures
- Y02P 10/20: Recycling
- C22B: PRODUCTION AND REFINING OF METALS (electrolytic C25); PRETREATMENT OF RAW MATERIALS
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

The present disclosure relates, according to some embodiments, to a method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising the steps of coating a nanoparticle with a styrene monomer; polymerizing the styrene monomer to form a poly-styrene-coated nanoparticle; attaching a dibenzo-12-crown-4-ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium; exposing the lithium ion-containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium; and extracting the lithium ion from the lithium-rich adsorbing medium.

## Claims

### Claim 1

A method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising:
coating a nanoparticle with a styrene monomer;
polymerizing the styrene monomer to form a polystyrene-coated nanoparticle;
attaching a crown ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium;
exposing the lithium-ion containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium and a lithium-depleted liquid; and
extracting the lithium ion from the lithium-rich adsorbing medium to form an extracted lithium ion and a recycled lithium-adsorbing medium;
wherein the nanoparticle includes a ferrous material.

### Claim 2 (depends on 1)

The method of claim 1, wherein the nanoparticle has a surface area from about 10 square meters per gram to about 5,000 square meters per gram.

### Claim 3 (depends on 1)

The method of claim 1, wherein the nanoparticle has a surface area from about 100 square meters per gram to about 500 square meters per gram.

### Claim 4 (depends on 1)

The method of claim 1, further comprising magnetically separating the lithium-rich adsorbing medium from the lithium-depleted liquid.

### Claim 5 (depends on 1)

The method of claim 1, wherein the nanoparticle includes a non-magnetic iron.

### Claim 6 (depends on 1)

The method of claim 1, wherein extracting the lithium ion from the lithium-rich adsorbing medium includes treating the lithium-rich adsorbing medium with a weak acid.

### Claim 7 (depends on 6)

The method of claim 6, wherein the weak acid includes at least one of carbonic acid, acetic acid, phosphoric acid, hydrofluoric acid, oxalic acid, and combinations thereof.

### Claim 8 (depends on 1)

The method of claim 1, further comprising separating the extracted lithium ion from the recycled lithium-adsorbing medium.

### Claim 9 (depends on 8)

The method according to claim 8, further comprising precipitating the extracted lithium ion to form a precipitated lithium salt, wherein the precipitated lithium salt includes at least one of lithium carbonate, lithium silicate, lithium oxalate, and combinations thereof.

### Claim 10 (depends on 9)

The method of claim 9, further comprising drying the precipitated lithium salt to form a dried lithium salt.

### Claim 11 (depends on 10)

The method of claim 10, wherein the crown ether includes dibenzo-12-crown-4-ether.

### Claim 12 (depends on 1)

The method according to claim 1, wherein the crown ether includes at least one of dibenzo-12-crown-4-ether, diaza-12-crown-4 ether, dibenzo-15-crown-5 ether, diaza-15-crown-5 ether, dibenzo-18-crown-6 ether, and diaza-18-crown-6 ether.

### Claim 13 (depends on 1)

The method of claim 1, further comprising separating the lithium-rich adsorbing medium from the lithium-depleted liquid by centrifugation.

### Claim 14 (depends on 1)

The method of claim 1, wherein the polystyrene-coated nanoparticle is stable such that exposing the polystyrene-coated nanoparticle to an acidic condition does not degrade the polystyrene-coated nanoparticle.

### Claim 15 (depends on 1)

The method of claim 1, wherein the extracting includes exposing the lithium-rich adsorbing medium to a water containing a carbon dioxide.

### Claim 16 (depends on 1)

The method of claim 1, wherein the coating includes adding the nanoparticle to a solution containing the styrene monomer.

### Claim 17 (depends on 1)

The method of claim 1, wherein:
the polymerizing includes adding a free radical initiator to the styrene monomer, and
the free radical initiator includes at least one of benzoyl peroxide, di-tert-butyl peroxide, a methyl radical source, a benzoyloxyl radical, methyl ethyl ketone peroxide, acetone peroxide, a peroxydisulfate salt, halogen peroxide, an azo compound such as azobisisobutyronitrile, and combinations thereof.

### Claim 18

A lithium adsorbing medium for recovering lithium ions from a lithium-ion containing liquid, the lithium adsorbing medium comprising:
a nanoparticle including a ferrous material;
a polystyrene coating a surface of the nanoparticle; and
a crown ether attached to the polystyrene.

### Claim 19 (depends on 18)

The lithium adsorbing medium of claim 18, wherein the ferrous material includes at least one of a magnetic iron, a non-magnetic iron, and combinations thereof.

### Claim 20 (depends on 18)

The lithium adsorbing medium of claim 18, wherein the crown ether includes at least one of dibenzo-12-crown-4-ether, diaza-12-crown-4 ether, dibenzo-15-crown-5 ether, diaza-15-crown-5 ether, dibenzo-18-crown-6 ether, and diaza-18-crown-6 ether.

### Claim 21 (depends on 20)

The lithium adsorbing medium of claim 20, wherein the crown ether includes dibenzo-12-crown-4-ether.

### Claim 22 (depends on 21)

The lithium adsorbing medium of claim 21, further comprising a lithium ion attached to the dibenzo-12-crown-4-ether.

### Claim 23 (depends on 18)

The lithium adsorbing medium of claim 18, wherein greater than about 75% of a surface of the nanoparticle is coated with polystyrene.

### Claim 24 (depends on 18)

The lithium adsorbing medium of claim 18, wherein greater than about 95% of a surface of the nanoparticle is coated with the polystyrene.

### Claim 25

A method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising:
coating a nanoparticle with a styrene monomer;
polymerizing the styrene monomer to form a polystyrene-coated nanoparticle;
attaching a crown ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium;
exposing the lithium-ion containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium and a lithium-depleted liquid; and
extracting the lithium ion from the lithium-rich adsorbing medium to form an extracted lithium ion and a recycled lithium-adsorbing medium;
wherein the nanoparticle includes a non-magnetic iron.

### Claim 26

A method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising:
coating a nanoparticle with a styrene monomer;
polymerizing the styrene monomer to form a polystyrene-coated nanoparticle;
attaching a crown ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium;
exposing the lithium-ion containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium and a lithium-depleted liquid; and
extracting the lithium ion from the lithium-rich adsorbing medium to form an extracted lithium ion and a recycled lithium-adsorbing medium;
wherein extracting the lithium ion from the lithium-rich adsorbing medium includes treating the lithium-rich adsorbing medium with a weak acid.

### Claim 27

A method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising:
coating a nanoparticle with a styrene monomer;
polymerizing the styrene monomer to form a polystyrene-coated nanoparticle;
attaching a crown ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium;
exposing the lithium-ion containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium and a lithium-depleted liquid;
extracting the lithium ion from the lithium-rich adsorbing medium to form an extracted lithium ion and a recycled lithium-adsorbing medium; and
separating the extracted lithium ion from the recycled lithium-adsorbing medium.

### Claim 28 (depends on 27)

The method according to claim 27, further comprising precipitating the extracted lithium ion to form a precipitated lithium salt, wherein the precipitated lithium salt includes at least one of lithium carbonate, lithium silicate, lithium oxalate, and combinations thereof.

### Claim 29 (depends on 28)

The method of claim 28, further comprising drying the precipitated lithium salt to form a dried lithium salt.

### Claim 30 (depends on 29)

The method of claim 29, wherein the crown ether includes dibenzo-12-crown-4-ether.

### Claim 31

A method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising:
coating a nanoparticle with a styrene monomer;
polymerizing the styrene monomer to form a polystyrene-coated nanoparticle;
attaching a crown ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium;
exposing the lithium-ion containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium and a lithium-depleted liquid; and
extracting the lithium ion from the lithium-rich adsorbing medium to form an extracted lithium ion and a recycled lithium-adsorbing medium;
wherein the extracting includes exposing the lithium-rich adsorbing medium to a water containing a carbon dioxide.

### Claim 32

A method for recovery of lithium ions from a lithium-ion containing liquid, the method comprising:
coating a nanoparticle with a styrene monomer;
polymerizing the styrene monomer to form a polystyrene-coated nanoparticle;
attaching a crown ether to the polystyrene-coated nanoparticle to form a lithium adsorbing medium;
exposing the lithium-ion containing liquid to the lithium adsorbing medium to form a lithium-rich adsorbing medium and a lithium-depleted liquid; and
extracting the lithium ion from the lithium-rich adsorbing medium to form an extracted lithium ion and a recycled lithium-adsorbing medium;
wherein the polymerizing includes adding a free radical initiator to the styrene monomer; and
wherein the free radical initiator includes at least one of benzoyl peroxide, di-tert-butyl peroxide, a methyl radical source, a benzoyloxyl radical, methyl ethyl ketone peroxide, acetone peroxide, a peroxydisulfate salt, halogen peroxide, an azo compound such as azobisisobutyronitrile, and combinations thereof.
