# US 11,993,713 B2 · Polyamide resin composition and method for producing same

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- Number: US 11,993,713 B2
- Document ID: US11993713B2
- Status: Granted
- Kind: B2
- Application number: 17/421,203
- Filed: 2020-01-21
- Published: 2022-03-17
- Granted: 2024-05-28
- Earliest claimed: 2019-01-30
- Assignees: TOYOBO MC Corporation
- Applicants: Toyobo Co., Ltd.
- Inventors: Nobuhiro Yoshimura; Ryo Umeki
- Web page: https://patentgrep.com/patent/US11993713B2

## CPC

- C08L 77/06: Polyamides derived from polyamines and polycarboxylic acids (C08L77/10 takes precedence)
- C08K 3/34: Silicon-containing compounds
- C08K 7/14: Glass
- C08L 77/02: Polyamides derived from omega-amino carboxylic acids or from lactams thereof (C08L77/10 takes precedence)
- C08L 2205/025: containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
- C08L 2205/03: containing three or more polymers in a blend
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

The present invention provides a polyamide resin composition containing (A) a crystalline polyamide resin containing a polycapramide resin as a main component, (B) a semi-aromatic amorphous polyamide resin, and (C) an inorganic reinforcing material, wherein the polyamide resin composition contains, as the (C), (C-1) a glass fiber, (C-2) a wollastonite having a needle shape, and (C-3) an inorganic reinforcing material of a plate-like crystal; a mass ratio of the (B) to (A) satisfies 0.35≤(B)/(A)≤0.80; when a total content of the (A), (B), and (C) is 100 parts by mass, a content (parts) of each component satisfies 30≤(A)+(B)≤55; 10≤(B)≤23; 20≤(C-1)≤40; 8≤(C-2)≤25; 8≤(C-3)≤25; 45≤(C-1)+(C-2)+(C-3)≤70; and an amount of a carboxyl group in the polyamide resin composition is less than 120 meq/kg. The resin composition provides a molded article having excellent strength and rigidity, excellent surface appearance of the molded article, and further excellent weather resistance, even in continuous molding of the composition over a long period of time at a high cylinder temperature.

## Claims

### Claim 1

A polyamide resin composition containing (A) a crystalline polyamide resin containing a polycapramide resin as a main component, (B) a semi-aromatic amorphous polyamide resin, and (C) an inorganic reinforcing material, wherein
the polyamide resin composition contains, as the (C) inorganic reinforcing material, (C-1) a glass fiber, (C-2) a wollastonite having a needle shape, and (C-3) an inorganic reinforcing material of a plate-like crystal;
a mass ratio of the (B) to (A) satisfies 0.35≤(B)/(A)≤0.80;
when a total content of the (A), (B), and (C) is 100 parts by mass, a content of each component satisfies the following relationship,
30 parts by mass≤(A)+(B)≤55 parts by mass
10 parts by mass≤(B)≤23 parts by mass
20 parts by mass≤(C-1)≤40 parts by mass
8 parts by mass≤(C-2)≤25 parts by mass
8 parts by mass≤(C-3)≤25 parts by mass
45 parts by mass≤(C-1)+(C-2)+(C-3)≤70 parts by mass; and
an amount of a carboxyl group in the polyamide resin composition is less than 120 meq/kg.

### Claim 2 (depends on 1)

The polyamide resin composition according to claim 1, wherein a temperature-decreasing crystallization temperature of the polyamide resin composition as measured by differential scanning calorimetry (DSC) satisfies the following relationship:
180° C.≤(TC2-1)≤185° C.
(TC2-1)−(TC2-2)≤5° C.
((TC2-1) represents a temperature-decreasing crystallization temperature of the polyamide resin composition at a retention time of 0 minute, and (TC2-2) represents a temperature-decreasing crystallization temperature of the polyamide resin composition which has been retained at 280° C. for 20 minutes).

### Claim 3 (depends on 1)

The polyamide resin composition according to claim 1, further containing (D) a master batch of carbon black and (E) a copper compound, wherein when a total content of the (A), (B), and (C) is 100 parts by mass, a content of the (D) is 1 to 5 parts by mass, and a content of the (E) is 0.001 to 0.1 part by mass.

### Claim 4 (depends on 3)

A method for producing the polyamide resin composition according to claim 3, the method including mixing, in advance, the (A) crystalline polyamide resin containing a polycapramide resin as a main component, the (B) semi-aromatic amorphous polyamide resin, the (D) master batch of carbon black, and a dispersion of the (E) copper compound, feeding the mixture to a hopper part of an extruder, and feeding the (C) inorganic reinforcing material by a side feeding method.
