# US 11,993,702 B2 · Thermoplastic resin composition having high rigidity and low coefficient of linear thermal expansion and molded article comprising same

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- Number: US 11,993,702 B2
- Document ID: US11993702B2
- Status: Granted
- Kind: B2
- Application number: 17/858,378
- Filed: 2022-07-06
- Published: 2023-01-19
- Granted: 2024-05-28
- Earliest claimed: 2021-07-06
- Assignees: Hyundai Motor Company; Kia Corporation; Lotte Chemical Corporation
- Applicants: Hyundai Motor Company; Kia Corporation; Lotte Chemical Corporation
- Inventors: Jin Young Yoon; Hee Joon Lee; Dong Eun Cha; Sun Jun Kwon; Chun Ho Park; Seung Ryong Jeong; Kyung Hwan Lim; Eun Hwa Jang
- Web page: https://patentgrep.com/patent/US11993702B2

## CPC

- C08L 23/142: {at least partially crystalline copolymers of propene with other olefins}
- C08L 23/16: Ethylene-propylene or ethylene-propylene-diene copolymers
- C08L 2205/025: containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
- C08L 2205/03: containing three or more polymers in a blend
- C08L 2205/06: having improved processability or containing aids for moulding methods
- C08L 2205/24: Crystallisation aids
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)

## Abstract

The present disclosure provides a thermoplastic resin composition having high rigidity and a low coefficient of linear thermal expansion and a molded article including the same. Specifically, the thermoplastic resin composition includes a base resin including at least two polypropylene-based resins having different melt indexes, an elastomer having a melt index (190° C., 2.16 kg) of 20 g/10 min to 35 g/10 min as measured by ASTM D1238, and inorganic particles, and has a flexural modulus (FM) of 2,500 MPa or more and a coefficient of linear thermal expansion (CLTE) of 60 μm/m° C. or less.

## Claims

### Claim 1

A thermoplastic resin composition comprising:
a base resin comprising a first polypropylene-based resin having a melt index (230° C., 2.16 kg) of 90 g/10 min to 110 g/10 min as measured by ASTM D1238, and a second polypropylene-based resin having a melt index (230° C., 2.16 kg) of 50 g/10 min to 70 g/10 min as measured by ASTM D1238;
an elastomer having a melt index (190° C., 2.16 kg) of 20 g/10 min to 35 g/10 min as measured by ASTM D1238; and
inorganic particles.

### Claim 2 (depends on 1)

The thermoplastic resin composition of claim 1, wherein each of the first polypropylene-based resin and the second polypropylene-based resin comprises at least one selected from the group consisting of: homo-polypropylene, a copolymer of propylene and α-olefin having 2 and 4 to 20 carbon atoms, and combinations thereof.

### Claim 3 (depends on 1)

The thermoplastic resin composition of claim 1, wherein the base resin comprises the first polypropylene-based resin and the second polypropylene-based resin at a weight ratio of 1:0.2 to 1:0.6.

### Claim 4 (depends on 1)

The thermoplastic resin composition of claim 1, wherein the elastomer comprises a copolymer of ethylene and α-olefin having 3 to 8 carbon atoms.

### Claim 5 (depends on 1)

The thermoplastic resin composition of claim 1, wherein the inorganic particles comprise at least one selected from the group consisting of: talc, mica, calcium carbonate, wollastonite, clay, magnesium sulfate, whiskers, and combinations thereof.

### Claim 6 (depends on 1)

The thermoplastic resin composition of claim 1, wherein the inorganic particles have an average diameter of 1 μm to 3 μm.

### Claim 7 (depends on 1)

The thermoplastic resin composition of claim 1, comprising:
50 wt % to 60 wt % of the base resin;
15 wt % to 30 wt % of the elastomer; and
20 wt % to 35 wt % of the inorganic particles.

### Claim 8 (depends on 1)

The thermoplastic resin composition of claim 1, further comprising at least one nucleating agent selected from the group consisting of: a cyclohexane dicarboxylic acid metal salt, metal stearate, and combinations thereof.

### Claim 9 (depends on 1)

The thermoplastic resin composition of claim 1, further comprising at least one additive selected from the group consisting of: an antioxidant, an ultraviolet absorber, a nucleating agent, a coupling agent, a dispersant, a light stabilizer, a processing lubricant, a slipping agent, an antistatic agent, an inorganic pigment, and combinations thereof.

### Claim 10 (depends on 1)

A molded article comprising the thermoplastic resin composition of claim 1.

### Claim 11 (depends on 10)

The molded article of claim 10, wherein IZOD impact strength measured at 23° C. according to ASTM D256 is 320 J/m or more and IZOD impact strength measured at −30° C. is 45 J/m or more.

### Claim 12 (depends on 10)

The molded article of claim 10, wherein tensile strength measured according to ASTM D638 is 17 MPa or more.

### Claim 13 (depends on 10)

The molded article of claim 10, wherein the molded article is at least one automobile exterior material selected from the group consisting of: a side sill molding, door molding, fender molding, quarter glass molding, roof rack, side outer garnish, roof molding garnish, back panel molding, tailgate garnish, and combinations thereof.
