# US 11,993,679 B2 · Thermally conductive sheet

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- Number: US 11,993,679 B2
- Document ID: US11993679B2
- Status: Granted
- Kind: B2
- Application number: 17/252,508
- Filed: 2019-06-18
- Published: 2021-08-26
- Granted: 2024-05-28
- Earliest claimed: 2018-06-22
- Assignees: Sekisui Polymatech Co., Ltd.
- Applicants: Sekisui Polymatech Co., Ltd.
- Inventors: Hiroki Kudoh; Taku Sasaki; Kana Hattori; Kazuyuki Yahara; Yasunari Kusaka
- Web page: https://patentgrep.com/patent/US11993679B2

## CPC

- C08G 77/18: to alkoxy or aryloxy groups
- H10W 40/251: {Organics}
- C08G 77/06: Preparatory processes
- C08J 5/18: Manufacture of films or sheets
- C08K 3/22: of metals
- C08K 7/06: Elements
- H05K 7/2039: {characterised by the heat transfer by conduction from the heat generating element to a dissipating body (arrangements for increasing/decreasing heat-transfer, e.g. fins details, F28F13/00)}
- C08K 3/04: Carbon
- C08K 2003/2227: {of aluminium}
- F28F 21/06: of plastics material
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- C08J: WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H (working, e.g. shaping, of plastics B29)
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- F28F: DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION (water and air traps, air venting F16)

## Abstract

A thermally conductive sheet 10 of the present invention comprises a polymer matrix 12 and an anisotropic filler 13, and the anisotropic filler 13 is oriented in a thickness direction. The anisotropic filler 13 is disposed in such a way as to fall down in a proportion of 1 to 45% in the vicinity of surfaces 10A, 10B of the thermally conductive sheet 10. According to the present invention, a thermally conductive sheet capable of sufficiently improving the thermal conductive properties in the thickness direction can be provided.

## Claims

### Claim 1

A thermally conductive sheet comprising:
a polymer matrix; and
an anisotropic filler,
wherein a first portion of the anisotropic filler is oriented in a thickness direction,
wherein a second portion of the anisotropic filler is disposed in such a way as to lie down near a surface of the thermally conductive sheet, the surface being observed with an optical microscope,
wherein the second portion of the anisotropic filler is 1 to 45% of a total number of the anisotropic fillers observed in an observation image observed with the optical microscope, and
wherein a proportion of the anisotropic filler which is disposed in such a way as to lie down near the surface is larger than a proportion of the anisotropic filler which is disposed in such a way as to lie down inside the thermally conductive sheet.

### Claim 2 (depends on 1)

The thermally conductive sheet according to claim 1, wherein the anisotropic filler is not exposed on the surface of the thermally conductive sheet.

### Claim 3 (depends on 1)

The thermally conductive sheet according to claim 1, wherein the anisotropic filler is a fiber material.

### Claim 4 (depends on 3)

The thermally conductive sheet according to claim 3, wherein the fiber material is a carbon fiber.

### Claim 5 (depends on 4)

The thermally conductive sheet according to claim 4, wherein the carbon fiber is covered with an insulating layer.

### Claim 6 (depends on 5)

The thermally conductive sheet according to claim 5, wherein the insulating layer comprises silicon dioxide.

### Claim 7 (depends on 3)

The thermally conductive sheet according to claim 3, wherein the fiber material has an average fiber length of 50 to 500 μm.

### Claim 8 (depends on 1)

The thermally conductive sheet according to claim 1, further comprising a non-anisotropic filler.

### Claim 9 (depends on 8)

The thermally conductive sheet according to claim 8, wherein the non-anisotropic filler is at least one selected from the group consisting of alumina, aluminum, zinc oxide, boron nitride, and aluminum nitride.

### Claim 10 (depends on 8)

The thermally conductive sheet according to claim 8, wherein a ratio of a volume filling ratio of the non-anisotropic filler to a volume filling ratio of the anisotropic filler is 2 to 5.

### Claim 11 (depends on 1)

The thermally conductive sheet according to claim 1, wherein at least part of the anisotropic filler which is disposed in such a way as to fall down on the surface is disposed in such a way as to incline with respect to the surface.

### Claim 12 (depends on 1)

The thermally conductive sheet according to claim 1, wherein the polymer matrix is addition reaction-curable type-silicone.

### Claim 13 (depends on 1)

The thermally conductive sheet according to claim 1, wherein the thermally conductive sheet has a thickness of 0.1 to 5 mm.

### Claim 14 (depends on 1)

The thermally conductive sheet according to claim 1, wherein the thermally conductive sheet has a thermal conductivity in a thickness direction of 6 w/m·K or more.
