# US 11,993,346 B2 · Battery unit and bicycle frame

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- Number: US 11,993,346 B2
- Document ID: US11993346B2
- Status: Granted
- Kind: B2
- Application number: 17/410,464
- Filed: 2021-08-24
- Published: 2022-03-03
- Granted: 2024-05-28
- Earliest claimed: 2020-08-27
- Assignees: Canyon Bicycles GmbH
- Applicants: Canyon Bicycles GmbH
- Inventors: Philipp Klein; Christian Parmenter; Vincenz Thoma; Patrick Schmidt
- Web page: https://patentgrep.com/patent/US11993346B2

## CPC

- B62M 6/90: Batteries
- B62J 43/13: on rider-propelled cycles with additional electric propulsion
- B62J 43/28: hidden within the cycle frame
- B62K 19/40: for attaching accessories, e.g. article carriers, lamps
- B62M 6/40: Rider propelled cycles with auxiliary electric motor
- H01M 10/425: {Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00)}
- H01M 50/204: Racks, modules or packs for multiple batteries or multiple cells
- H01M 50/249: specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64)
- H01M 50/284: with incorporated circuit boards, e.g. printed circuit boards [PCB]
- H02J 7/70: characterised by the mechanical construction
- H01M 2010/4271: {Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing}
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- Y02E 60/10: Energy storage using batteries
- B62M: RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR {SINGLE-TRACK} CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES (arrangements or mounting of transmissions in vehicles in general B60K; transmission elements per se F16)
- B62J: CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62K: CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDECARS, FORECARS, OR THE LIKE
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A battery unit for a bicycle having an electric motor, including a battery case having an upper side, a lower side and two sidewall several energy cells arranged in the battery case, and a battery management system electrically connected to the energy cells, where the battery management system is arranged on one of the two sides.

## Claims

### Claim 1

A battery unit for a bicycle having an electric motor comprising:
a battery case having an upper side, a lower side and two sidewalls, where the battery case is designed to receive a plurality of energy cells such that the plurality of energy cells may be arranged in the battery case; and
a battery management system electrically connected to the energy cells,
wherein the battery management system is arranged on one of the two sidewalls,
wherein a plug contact is part of the battery management system such that the plug contact is oriented to face towards a side of a down tube of a bicycle frame such that a plug can be inserted into the plug contact in a direction that is perpendicular to the side of the down tube, and
wherein the plug contact is arranged laterally for electrical connection to the electric motor.

### Claim 2 (depends on 1)

The battery unit according to claim 1, wherein the battery management system is arranged in the battery case.

### Claim 3 (depends on 1)

The battery unit according to claim 1, wherein the battery management system is arranged at one of the two sidewalls in a direction of insertion.

### Claim 4 (depends on 1)

The battery unit according to claim 1, wherein the battery case tapers in a direction of insertion.

### Claim 5 (depends on 1)

The battery unit according to claim 1, wherein the battery case has a smaller width at a front side than at a rear side.

### Claim 6

A bicycle frame comprising:
a motor housing for an electric motor:
a down tube connected to the motor housing: and
an insertion opening provided in the down tube in the area of the motor housing for inserting a battery into the down tube,
wherein the down tube is asymmetrical with respect to a frame center plane, and
wherein the asymmetrical portion of the down tube contains a battery management system located therein and the battery management system is connected to the battery.

### Claim 7 (depends on 6)

The bicycle frame according to claim 6, wherein the down tube tapers from the motor housing.

### Claim 8 (depends on 7)

The bicycle frame according to claim 7, wherein the down tube tapers less on a chain ring side, with respect to the frame center plane than on a side facing away from the chain ring.

### Claim 9 (depends on 6)

The bicycle frame according to claim 6, wherein the down tube is parallel to the frame center plane on a chain ring side.

### Claim 10 (depends on 6)

The bicycle frame according to claim 6, wherein the side of the down tube facing away from a chain ring has a decreasing distance towards the frame center plane, starting from the motor housing.

### Claim 11 (depends on 6)

The bicycle frame according to claim 6, wherein the motor housing is asymmetrical with respect to the frame center plane.

### Claim 12 (depends on 10)

The bicycle frame according to claim 10, wherein the motor housing is asymmetrical to the same side as the down tube.

### Claim 13 (depends on 6)

The bicycle frame according to claim 6, wherein the down tube in side view has a height of less than 80 mm in side view.

### Claim 14 (depends on 13)

The battery unit according to claim 13, wherein the battery management system is arranged on a side facing away from a chain ring.

### Claim 15 (depends on 1)

The battery unit according to claim 1, wherein a plug contact is arranged laterally for electrical connection to the electric motor as part of the battery management system.

### Claim 16 (depends on 1)

The battery unit according to claim 1, wherein the battery case tapers in a direction of insertion and comprises a step.

### Claim 17 (depends on 6)

The bicycle frame according to claim 6, wherein the down tube in side view has a height less than 75 mm.

### Claim 18

A bicycle frame comprising:
a motor housing for an electric motor;
a battery unit for the electric motor, the battery unit comprising:
a battery case having an upper side, a lower side and two sidewalls, where the battery case is designed to receive a plurality of energy cells such that the plurality of energy cells may be arranged in the battery case; and
a battery management system electrically connected to the energy cells, wherein the battery management system is arranged on one of the two sidewalls;
a down tube connected to the motor housing; and
an insertion opening provided in the down tube in the area of the motor housing for inserting a battery into the down tube,
wherein the down tube is asymmetrical with respect to a frame center plane, and
wherein the asymmetrical portion of the down tube contains a battery management system located therein and the battery management system is connected to the battery.
