# US 11,993,088 B2 · Integrated sensor assembly for media processing devices

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- Number: US 11,993,088 B2
- Document ID: US11993088B2
- Status: Granted
- Kind: B2
- Application number: 17/580,133
- Filed: 2022-01-20
- Published: 2023-07-20
- Granted: 2024-05-28
- Earliest claimed: 2022-01-20
- Assignees: Zebra Technologies Corporation
- Applicants: Zebra Technologies Corporation
- Inventors: Yong Liu; Huanhua Liao; Yunbo Yuan
- Web page: https://patentgrep.com/patent/US11993088B2

## CPC

- B41J 2/325: by selective transfer of ink from ink carrier, e.g. from ink ribbon or sheet
- B41J: TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS

## Abstract

A media processing device includes: a print head; a housing supporting the print head, and defining chambers to receive a media supply, and a ribbon supply; a media guide coupled to the housing, and defining a portion of a media path extending from the media supply to the print head; a first sensor support affixed to the media guide on a first side of the media path, between the media path and a ribbon path extending from the ribbon chamber to the print head; a ribbon sensor on a ribbon-facing side of the first sensor support; a first media sensor on an opposite, media-facing side of the first sensor support; a second sensor support affixed to the media guide on a second side of the media path, opposite the first side of the media path; and a second media sensor on a media-facing side of the second sensor support.

## Claims

### Claim 1

A media processing device, comprising:
a print head;
a housing supporting the print head, and defining (i) a media chamber configured to receive a media supply, and (ii) a ribbon chamber configured to receive a supply of ribbon;
a media guide coupled to the housing, the media guide defining a portion of a media path extending from the media supply to the print head;
a first sensor support affixed to the media guide on a first side of the media path, the first side located between the media path and a ribbon path extending from the ribbon chamber to the print head;
a ribbon sensor on a ribbon-facing side of the first sensor support;
a first media sensor on an opposite, media-facing side of the first sensor support;
a second sensor support affixed to the media guide on a second side of the media path, opposite the first side of the media path; and
a second media sensor on a media-facing side of the second sensor support
wherein the media guide comprises:
an inner surface defining a boundary of the media path;
a first carriage extending from the inner surface for receiving the first sensor support; and
a second carriage extending from the inner surface for receiving the second sensor support.

### Claim 2 (depends on 1)

The media processing device of claim 1, wherein the media guide comprises:
a media holder including a spindle to support the media supply; and
a guide arm extending along the media path.

### Claim 3 (depends on 2)

The media processing device of claim 2, wherein the media holder is movable relative to the housing.

### Claim 4 (depends on 1)

The media processing device of claim 1, wherein the first sensor support comprises a first printed circuit board (PCB); and
wherein the second sensor support comprises a second PCB.

### Claim 5 (depends on 1)

The media processing device of claim 1, further comprising:
a controller supported within the housing; and
a set of electrical conduits connecting the first and second sensor supports to the controller;
wherein the media guide includes an opening adjacent to the first and second sensor supports, from the inner surface to an outer surface; and
wherein the electrical conduits extend through the opening towards the controller along a common conduit path.

### Claim 6 (depends on 5)

The media processing device of claim 5, wherein the housing defines a guide surface adjacent to the media guide; and
wherein the guide surface includes a slot defining a portion of the common conduit path.

### Claim 7 (depends on 1)

The media processing device of claim 1, wherein the first and second sensor supports are substantially symmetrical relative to the media path.

### Claim 8 (depends on 7)

The media processing device of claim 7, wherein the first media sensor includes a gap sensor with a first optical detector; and
wherein second media sensor includes a blackline sensor with an optical emitter and a second optical detector.

### Claim 9 (depends on 7)

The media processing device of claim 7, wherein the first media sensor includes a blackline sensor with an optical emitter and a first optical detector; and
wherein the second media sensor includes a gap sensor with a second optical detector.

### Claim 10 (depends on 1)

The media processing device of claim 1, wherein the ribbon sensor includes an optical emitter, and an optical detector.

### Claim 11

A media processing device, comprising:
a print head;
a housing supporting the print head, and defining a media chamber configured to receive a media supply;
a media guide coupled to the housing, and defining a portion of a media path extending from the media supply to the print head;
a sensor support affixed to the media guide on a first side of the media path;
a first sensor on a first side of the sensor support; and
a media sensor on a second side of the sensor support, opposite the first side
wherein the media guide comprises:
an inner surface defining a boundary of the media path; and
a carriage extending from the inner surface for receiving the sensor support.

### Claim 12 (depends on 11)

The media processing device of claim 11, wherein the media guide comprises:
a media holder including a spindle to support the media supply; and
a guide arm extending along the media path.

### Claim 13 (depends on 12)

The media processing device of claim 12, wherein the media holder is movable relative to the housing.

### Claim 14 (depends on 11)

The media processing device of claim 11, wherein the sensor support comprises a printed circuit board (PCB).

### Claim 15 (depends on 11)

The media processing device of claim 11, wherein the media sensor includes a blackline sensor.
