# US 11,992,816 B2 · Injection and mixing device for exhaust line

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- Number: US 11,992,816 B2
- Document ID: US11992816B2
- Status: Granted
- Kind: B2
- Application number: 18/080,846
- Filed: 2022-12-14
- Published: 2023-06-22
- Granted: 2024-05-28
- Earliest claimed: 2021-12-17
- Assignees: Faurecia Systemes D'Echappement
- Applicants: Faurecia Systemes D'Echappement
- Inventors: Laurent Poinsot; Nicolas Vicaire; Sylvain Dhondt; Alain Engel
- Web page: https://patentgrep.com/patent/US11992816B2

## CPC

- B01F 25/3131: {with additional mixing means other than injector mixers, e.g. screens, baffles or rotating elements}
- F01N 3/2066: {Selective catalytic reduction [SCR]}
- B01F 23/2132: {using nozzles}
- F01N 3/2892: {Exhaust flow directors or the like, e.g. upstream of catalytic device}
- F01N 2240/20: a flow director or deflector
- F01N 2610/02: the substance being ammonia or urea
- F01N 2610/1453: Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
- Y02T 10/12: Improving ICE efficiencies
- B01F: MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING (mixing paints B44D3/06)
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

An injection and mixing device comprises a casing having an exhaust inlet and an exhaust outlet, the casing internally defining a passage for exhaust gases from the exhaust inlet to the exhaust outlet. The exhaust inlet opens into an inlet region of the passage. The injection and mixing device further includes an injector of a liquid comprising a nitrogen oxide reducing agent or a precursor of such a reducing agent. A deflector is housed within the casing and defines in the passage a first passage connecting the inlet region to the exhaust outlet, in which the exhaust gases flow at a first average velocity, and a second passage connecting the inlet region to the exhaust outlet, in which the exhaust gases flow at a second average velocity lower than the first average velocity, The injector injects liquid into the second passage.

## Claims

### Claim 1

An injection and mixing device for an exhaust line, the injection and mixing device comprising:
a casing having an exhaust inlet and an exhaust outlet, the casing internally defining a passage for exhaust gases from the exhaust inlet to the exhaust outlet, the exhaust inlet opening into an inlet region of the passage;
an injector of a liquid comprising a nitrogen oxide reducing agent or a precursor of the nitrogen oxide reducing agent, the injector being mounted on a wall of the casing directed towards the exhaust outlet, and the injector injecting liquid in a direction of injection towards the exhaust outlet;
a deflector housed within the casing and defining in the passage a first passage connecting the inlet region to the exhaust outlet, in which the exhaust gases flow at a first average velocity, and a second passage connecting the inlet region to the exhaust outlet, in which the exhaust gases flow at a second average velocity lower than the first average velocity, the injector injecting liquid into the second passage, and wherein the deflector comprises an impactor plate that is interposed between the injector and the exhaust outlet, and wherein the impactor plate is planar and has a less than 25° angle normal to the direction of injection; and
wherein the deflector includes a perforated plate that is upstream from the impactor plate, and including a gap between a downstream edge of the perforated plate and an upstream edge of the impactor plate.

### Claim 2 (depends on 1)

The device according to claim 1, wherein the deflector comprises a perforated plate, through which the second passage communicates with the inlet region.

### Claim 3 (depends on 2)

The device according to claim 2, wherein the perforated plate forms an angle of between 0° and 60°, with a central axis of the exhaust inlet.

### Claim 4 (depends on 3)

The device according to claim 3, wherein the angle is between 30° and 45° with the central axis of the exhaust inlet.

### Claim 5 (depends on 2)

The device according to claim 2, wherein the perforated plate has a void ratio of between 10% and 70%.

### Claim 6 (depends on 2)

The device according to claim 2, wherein the perforated plate has a void ratio of between 40% and 55%.

### Claim 7 (depends on 1)

The device according to claim 1, wherein the deflector further comprises a perforated plate, through which the second passage communicates with the inlet region, wherein the casing comprises a first casing portion and a second casing portion attached to each other, the perforated plate being integral with the first casing portion, the impactor plate being integral with the second casing portion, the perforated plate and the impactor plate being disengaged from each other.

### Claim 8 (depends on 1)

The device according to claim 1, wherein the casing comprises a tubular casing portion defining the exhaust outlet, the deflector comprising a tubular deflector portion engaged in the tubular casing portion and constituting a downstream section of the second passage.

### Claim 9 (depends on 8)

The device according to claim 8, wherein the tubular deflector portion is coaxial with the tubular casing portion.

### Claim 10 (depends on 8)

The device according to claim 8, wherein the tubular deflector portion and the tubular casing portion define between the tubular deflector portion and the tubular casing portion an annular channel constituting a downstream section of the first passage.

### Claim 11 (depends on 8)

The device according to claim 8, wherein a flexible duct is mounted on the tubular casing portion, the tubular deflector portion extending beyond the tubular casing portion into the flexible duct.

### Claim 12 (depends on 1)

The device according to claim 1, wherein the first passage has a passage inlet opening into the inlet region, the inlet region having a passage cross-section narrowing from the exhaust inlet to the passage inlet.

### Claim 13 (depends on 1)

The device according to claim 1, wherein the impactor plate has a flat portion that faces the wall on which the injector is to be mounted.

### Claim 14 (depends on 13)

The device according to claim 13, wherein the flat portion includes a hole that faces an injector opening in the wall.

### Claim 15 (depends on 14)

The device according to claim 14, including a tubular deflector portion that has one end that surrounds the hole.
