# US 11,992,070 B2 · Face shield systems for securing removable face shield lenses

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- Number: US 11,992,070 B2
- Document ID: US11992070B2
- Status: Granted
- Kind: B2
- Application number: 16/943,438
- Filed: 2020-07-30
- Published: 2022-02-03
- Granted: 2024-05-28
- Earliest claimed: 2020-07-30
- Assignees: Illinois Tool Works Inc.
- Applicants: Illinois Tool Works Inc.
- Inventors: Moon Young Huh; Mitchell James Muske
- Web page: https://patentgrep.com/patent/US11992070B2

## CPC

- A41D 13/1184: {with protection for the eyes, e.g. using shield or visor}
- A41D 13/0025: {by means of forced air circulation}
- A41D 13/1161: {Means for fastening to the user's head}
- A42B 1/041: Peakless soft head coverings, e.g. turbans or berets (A42B1/045, A42B1/046 take precedence)
- A42B 1/247: Means for attaching eyewear (arrangements for supporting by headgear G02C3/02)
- A42B 3/221: {Attaching visors to helmet shells, e.g. on motorcycle helmets}
- A42B 3/225: {with full face protection, e.g. for industrial safety applications}
- A42B 3/32: Collapsible helmets; Helmets made of separable parts {; Helmets with movable parts, e.g. adjustable}
- A41D: OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A42B: HATS; HEAD COVERINGS (headbands A41D20/00; head-scarves A41D23/00)

## Abstract

An example face shield includes a face shield lens comprising a locking channel, a face shield shell configured to receive the face shield lens when the face shield is inserted into the face shield shell, and a lens lock configured to move between: a locked position in which the lens lock is configured to engage the locking channel of the face shield to secure the face shield lens to the face shield shell; and an unlocked position in which the lens lock is configured to disengage the locking channel of the face shield to permit insertion of the face shield to the face shield shell and removal of the face shield from the face shield shell.

## Claims

### Claim 1

A face shield, comprising:
a face shield lens comprising a locking channel;
a face shield shell configured to receive the face shield lens when the face shield lens is inserted into the face shield shell, the face shield shell comprising a lens channel configured to retain a portion of the face shield lens when the face shield lens is in the inserted position, wherein the lens channel comprises a lens centering contour, wherein the face shield lens further comprises a channel centering indent, and the lens centering contour is configured to abut against the channel centering indent thereby aligning the lens within the lens channel; and
a lens lock configured to move between:
a locked position in which the lens lock is configured to engage the locking channel of the face shield lens to secure the face shield lens to the face shield shell; and
an unlocked position in which the lens lock is configured to disengage the locking channel of the face shield lens to permit insertion of the face shield lens to the face shield shell and removal of the face shield lens from the face shield shell, wherein the lens lock is configured to move from the locked position to the unlocked position by sliding along the face shield shell.

### Claim 2 (depends on 1)

The face shield as defined in claim 1, wherein the face shield lens is configured to be inserted and removed from the face shield shell without deforming the face shield shell or the face shield lens.

### Claim 3 (depends on 2)

The face shield as defined in claim 2, wherein the face shield lens is at least 0.07 inches thick.

### Claim 4 (depends on 1)

The face shield as defined in claim 1, wherein the face shield shell further comprises an upper portion, a lower portion, and two side portions; and
the lens lock is located on a face shield shell side portion.

### Claim 5 (depends on 4)

The face shield as defined in claim 4, wherein at least one lens lock is located on both of the face shield shell side portions.

### Claim 6 (depends on 1)

The face shield as defined in claim 1, wherein the lens channel further comprises a lens insertion flange configured to abut against the face shield lens to limit a distance the lens is inserted into the lens channel.

### Claim 7 (depends on 1)

The face shield as defined in claim 1, wherein the lens lock further comprises a lock pivot point and the lens lock is configured to rotate about the lock pivot point when moving from the locked position to the unlocked position.

### Claim 8 (depends on 1)

The face shield as defined in claim 1, further comprising a duct configured to direct air from a hose connector to an outlet for directing the air to a face of a wearer of the face shield.

### Claim 9 (depends on 1)

The face shield as defined in claim 1, wherein the face shield lens and the face shield shell are configured to not provide an airtight seal when the face shield lens is secured to the face shield shell via the lens lock.

### Claim 10 (depends on 1)

The face shield as defined in claim 1, further comprising a suspension system configured to support the face shield shell and the face shield lens on a head of a wearer of the face shield.

### Claim 11

A face shield comprising:
a face shield lens comprising a locking channel;
a face shield shell configured to receive the face shield lens when the face shield lens is inserted into the face shield shell, the face shield shell comprising a lens channel configured to retain a portion of the face shield lens when the face shield lens is in the inserted position, wherein the lens channel comprises a lens centering contour, wherein the face shield lens further comprises a channel centering indent, and the lens centering contour is configured to abut against the channel centering indent thereby aligning the lens within the lens channel;
a head seal configured to limit movement of air between a head of a user of the face shield and an environment outside of the face shield; and
a lens lock configured to move between:
a locked position in which the lens lock is configured to engage the locking channel of the face shield lens to secure the face shield lens to the face shield shell; and
an unlocked position in which the lens lock is configured to disengage the locking channel of the face shield lens to permit insertion of the face shield lens to the face shield shell and removal of the face shield lens from the face shield shell.

### Claim 12 (depends on 11)

The face shield as defined in claim 11, wherein the head seal comprises a molded plastic.

### Claim 13 (depends on 11)

The face shield as defined in claim 11, further comprising a head shroud attached to the head seal and configured to limit movement of air between a portion of the head of the user behind the head seal and the environment.

### Claim 14 (depends on 13)

The face shield as defined in claim 13, wherein the head shroud comprises at least one of a fabric, a foam, or a polymer sheet.

### Claim 15 (depends on 13)

The face shield as defined in claim 13, wherein the head seal is attached to the head shroud by a sewn thread seam, ultrasonic welding, or an adhesive.

### Claim 16

A face shield, comprising:
a face shield lens comprising a locking channel;
a face shield shell configured to receive the face shield lens when the face shield lens is inserted into the face shield shell; and
a lens lock configured to move between:
a locked position in which the lens lock is configured to engage the locking channel of the face shield lens to secure the face shield lens to the face shield shell; and
an unlocked position in which the lens lock is configured to disengage the locking channel of the face shield lens to permit insertion of the face shield lens to the face shield shell and removal of the face shield lens from the face shield shell, wherein the lens lock comprises a protrusion configured to:
extend into a lens channel of the face shield shell in a first direction, wherein the lens channel is configured to receive the locking channel of the face shield lens in a second direction;
engage the locking channel when the lens lock is moved along a path defined by the face shield shell to the locked position; and
disengage the locking channel when the lens lock is moved along the path defined by the face shield shell to the unlocked position, wherein the lens lock comprises a clip configured to retain the lens lock within the lens channel and to retain the protrusion within the lens channel.
