Method for depositing a gap-fill layer by plasma-assisted deposition
AssigneeASM IP Holding B.V.
InventorTimothee Julien Vincent Blanquart
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Abstract
A film having filling capability of a patterned recess on a surface of a substrate is deposited by forming a viscous material in a gas phase by striking a plasma in a chamber filled with a volatile precursor that can be polymerized within certain parameter ranges which include a partial pressure of the precursor during a plasma strike and substrate temperature.
Claims17
A method for filling a patterned recess of a substrate by plasma-assisted deposition of a film having filling capability using a precursor in a reaction space, where a film without filling capability is depositable as a reference film on the substrate using the precursor in the reaction space when the precursor is supplied to the reaction space in a manner providing a first partial pressure of the precursor over the patterned recess of the substrate under first process conditions, said method comprising:
- (i) supplying the precursor to the reaction space in a manner providing a second partial pressure of the precursor over the patterned recess of the substrate under second process conditions, wherein the second partial pressure is higher than the first partial pressure to the extent of providing filling capability to the film when being deposited under the second process conditions;
- and
- (ii) exposing the patterned recess of the substrate to a plasma under the second process conditions to polymerize the precursor to thereby form the film having filling capability, wherein during the period of exposing the patterned recess of the substrate to the plasma, a partial pressure of the precursor is kept above the first partial pressure, thereby filling the recess in a bottom-up manner,
- wherein whenever step (ii) is conducted, step (i) is conducted concurrently or as a preceding step, and
- wherein the plasma is formed using argon and/or helium.
Dependencies are inferred from the claim text.