Component replenishment management system and component mounting system

A component replenishment management system including a processor that performs processing to manage, in a component mounting line in which a plurality of component mounters for mounting a component on a substrate to produce a component mounting substrate are connected, component replenishment work for replenishing a plurality of component supply devices provided side by side in a work area set to each of the plurality of component mounters with a component storage member, the processor configured to:

• extract, as a first emergency device and a second emergency device, a top two component supply devices having a highest degree of emergency for performing the component replenishment work based on a component replenishment time limit that is set for each of the plurality of component supply devices in each of the work areas, the component replenishment time limit being time until the component replenishment work is required to be performed;
• set, as an emergency time zone, a time zone from a first emergency time at which the component replenishment work is to be performed for the first emergency device to a second emergency time at which the component replenishment work is to be performed for the second emergency device;
• identify, as a replenishable device, a plurality of component supply devices that is allowed to be replenished with the component storage member based on a supply state of a component in each of the plurality of component supply devices;
• and
• extract a replenishment target device that is a target of the component replenishment work within a range of the emergency time zone among the plurality of replenishable devices, wherein
• the processor is further configured to:
• set a movement route of an operator who performs the component replenishment work, the movement route having a start point at a first emergency work area, which is the work area in which the first emergency device is disposed, and an end point at a second emergency work area, which is the work area in which the second emergency device is disposed,
• extract the replenishment target devices for which the component replenishment work is allowed to be performed within a range of the emergency time zone as many as possible based on work standard time required from start to end of the component replenishment work, and
• set, as the movement route, a route that passes through all of the work areas where the replenishment target device extracted by the replenishment target extraction unit is disposed between the start point and the end point.

A component replenishment management system including a processor that performs processing to manage, in a component mounting line in which a plurality of component mounters for mounting a component on a substrate to produce a component mounting substrate are connected, component replenishment work for replenishing a plurality of component supply devices provided side by side in a work area set to each of the plurality of component mounters with a component storage member, the processor configured to:

• extract, as a first emergency device and a second emergency device, a top two component supply devices having a highest degree of emergency for performing the component replenishment work based on a component replenishment time limit that is set for each of the plurality of component supply devices in each of the work areas, the component replenishment time limit being time until the component replenishment work is required to be performed;
• set, as an emergency time zone, a time zone from a first emergency time at which the component replenishment work is to be performed for the first emergency device to a second emergency time at which the component replenishment work is to be performed for the second emergency device;
• identify, as a replenishable device, a plurality of component supply devices that is allowed to be replenished with the component storage member based on a supply state of a component in each of the plurality of component supply devices;
• and
• extract a replenishment target device that is a target of the component replenishment work within a range of the emergency time zone among the plurality of replenishable devices, wherein
• a plurality of the component mounting lines are provided side by side, and
• the processor is further configured to:
• set a movement route of an operator who performs the component replenishment work, the movement route having a start point at a first emergency work area, which is the work area in which the first emergency device is disposed, and an end point at a second emergency work area, which is the work area in which the second emergency device is disposed,
• in a case where a non-emergency target line exists, the non-emergency target line being the component mounting line that does not include the component mounter in which the first emergency work area and the second emergency work area are set,
• set, as the movement route, a route that is continuous in a single stroke without an intersection, the route not passing through the non-emergency target line and including a straight route portion extending along the component mounting line between the start point and the end point, and
• extract, as the replenishment target device, a replenishable device disposed in the work area on the movement route among the plurality of replenishable devices.

A component replenishment management system including a processor that performs processing to manage, in a component mounting line in which a plurality of component mounters for mounting a component on a substrate to produce a component mounting substrate are connected, component replenishment work for replenishing a plurality of component supply devices provided side by side in a work area set to each of the plurality of component mounters with a component storage member, the processor configured to:

• extract, as an emergency device, a component supply device for which the component replenishment work is to be performed urgently based on a component replenishment time limit that is set for each of the plurality of component supply devices in each of the work areas, the component replenishment time limit being time until the component replenishment work is required to be performed;
• set an emergency time zone from a predetermined time to an emergency time at which the component replenishment work is to be performed for the emergency device;
• identify, as a replenishable device, a plurality of component supply devices that is allowed to be replenished with the component storage member based on a supply state of a component in each of the plurality of component supply devices;
• and
• extract a replenishment target device that is a target of the component replenishment work within a range of the emergency time zone among the plurality of replenishable devices, wherein
• the component supply device includes a component supply device in a first replenishment system and a component supply device in a second replenishment system which have different systems of replenishment with the component storage member,
• the component supply device in the first replenishment system is a device capable of mounting a plurality of the component storage members and for which the component replenishment work is allowed to be performed with a component storage member for replenishment in a state where a preceding component storage member for which component supply is performed first runs out of a component and component supply from a subsequent component storage member is allowed to be performed,
• the component supply device in the second replenishment system is a device for which splicing work for joining a front end portion of a component storage tape for replenishment to a rear end portion of a component storage tape as the component storage member needs to be performed as the component replenishment work immediately before the component storage tape runs out of a component, and
• the emergency device is the component supply device in the second replenishment system.