Method for manufacturing a crash frame of a battery compartment for battery electric vehicles
AssigneeOutokumpu Oyj
InventorsMartin Poloczek, Thomas Hündgen, Stefan Lindner
Life of this patent
Estimating the term…
Abstract
The invention relates to a manufacturing method for a crash frame of a battery compartment for electric drive vehicles by using metallic sheets which are arranged on top of one another and fixed together and which form in a following step a space by using an inner active media forming process to create walls of a crash frame whereby the space works as a deformation space to protect the battery modules inside the battery compartment against an impact. The invention further relates to the use of the crash frame for a battery compartment.
Claims16
A method for manufacturing a crash frame for a battery compartment for electric drive vehicles, the battery compartment including the crash frame and a battery housing, the battery housing enclosing at least one battery module, the method comprising the steps of:
- providing at least two metallic sheets and arranging the at least two metallic sheets on top of each other;
- joining the at least two metallic sheets together essentially at the circumference of at least one sheet to form joined sheets;
- introducing a medium between at least two sheets of the joined sheets;
- applying a pressure to the medium, causing a deformation of at least one sheet of the joined sheets;
- and
- producing a crash frame including a plurality of wall components, each of the wall components comprising the joined sheets and a deformation space between the at least two sheets, the deformation space produced by the deformation of the at least one sheet;
- wherein producing the crash frame includes:
- after forming the deformation space, bending the joined sheets along at least one bend line to form the plurality of wall components joined at the at least one bend line;
- wherein the crash frame including the plurality of wall components is configured such that in an installed position, the battery housing is inserted into the crash frame.
Dependencies are inferred from the claim text.