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US 11,961,931 B2Granted
Inverted metamorphic multijunction solar cells having a permanent supporting substrate
AssigneeSolAero Technologies Corp.
InventorsArthur B. Cornfeld, Jeff Steinfeldt
Life of this patent
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Abstract
A method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
Claims16
A method of manufacturing a solar cell comprising:
- providing a semiconductor growth substrate;
- depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell, including a first solar subcell deposited on said substrate having a first band gap;
- a second solar subcell deposited over said first subcell having a second band gap smaller than said first band gap;
- a grading interlayer deposited over said second subcell composed of InGaAlAs and having a third band gap larger than said second band gap;
- a third solar subcell deposited over the grading interlayer and having a fourth band gap smaller than said second band gap such that said third subcell is lattice mismatched with respect to said second subcell;
- depositing a metal contact layer over said sequence of layers;
- depositing a coating layer over the metal contact layer;
- providing a permanent support substrate;
- bonding an adhesive polymer layer to one surface of the permanent support substrate at a curing temperature above 350° C.;
- affixing the cured adhesive surface of a permanent supporting substrate directly over said metal contact layer;
- permanently bonding the supporting substrate to the metal contact layer by a thermocompressive technique;
- and
- removing the growth substrate.
10 more elements
Dependencies are inferred from the claim text.