Polyurethane insulation foam composition comprising a stabilizing compound
AssigneeHuntsman International LLC
InventorsYangjun Cai, Lifeng Wu, Sachchida Singh, Yun-Shan Liu
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Abstract
A polyurethane insulation foam composition is disclosed herein. The polyurethane insulation foam comprises: (i) an aromatic isocyanate compound; (ii) an isocyanate reactive compound; (iii) water; (iv) a tertiary amine compound; (v) a hydrophilic carboxylic acid compound; (vi) a halogenated olefin compound; (vii) a stabilizing compound, and (vii) optionally, other additives.
Claims21
A polyurethane insulation foam composition comprising:
- (i) an aromatic isocyanate compound;
- (ii) an isocyanate reactive compound;
- (iii) water;
- (iv) a tertiary amine compound;
- (v) a hydrophilic carboxylic acid compound selected from, a hydroxyl-carboxylic acid, a hydroxyl-polycarboxylic acid, AGS acid and a combination thereof;
- (vi) a halogenated olefin blowing agent;
- and
- (vii) a stabilizing compound wherein the stabilizing compound comprises an un-alkoxylated polyhydroxy compound having 4 or more hydroxyl groups;
- and
- (viii) optionally, other additives;
- wherein Component (v) is present in the polyurethane insulation foam composition in an amount ranging from 0.2 to 4 equivalents of carboxyl group per equivalent of tertiary amines in Component (iv) and Component (vii) is present in an amount of less than 0.8 moles per mole of Component (v).
A method of making a polyurethane foam product from a polyurethane insulation foam composition comprising:
- reacting the following reactive ingredients of a polyurethane insulation foam composition to form the polyurethane foam product:
- (i) an aromatic isocyanate compound;
- (ii) an isocyanate reactive compound;
- (iii) water;
- (iv) a tertiary amine compound;
- (v) a hydrophilic carboxylic acid selected from a hydroxyl-carboxylic acid, a hydroxyl-polycarboxylic acid, AGS acid and a combination thereof;
- (vi) a halogenated olefin blowing agent;
- (vii) a stabilizing compound wherein the stabilizing compound comprises an un-alkoxylated polyhydroxy compound having 4 or more hydroxyl groups;
- and
- (viii) optionally, other additives;
- wherein Component (v) is present in the polyurethane insulation foam composition in an amount ranging from 0.2 to 4 equivalents of carboxyl group per equivalent of tertiary amines in Component (iv) and Component (vii) is present in an amount of less than 0.8 moles per mole of Component (v);
- wherein a CT REACTIVITY SHIFT of the polyurethane insulation foam composition is less than or equal to 20 and a TFT REACTIVITY SHIFT is less than or equal to 4;
- and wherein the CT REACTIVITY SHIFT and the TFT REACTIVITY SHIFT of the polyurethane insulation foam composition is determined by using Formulas X and Y, respectively:
- CT REACTIVE SHIFT=100*[(CT79−CT0)/CT0] Formula X:
- wherein
- CT79 means a composition's CT as determined using the FOAM REACTIVITY TEST after the composition's B-Side comprising Components (ii) and (iii) has been aged at 40° C. in a closed, pressure-rated, glass container that was placed in an oven for 79 days,
- CT0 means a composition's CT as determined using the FOAM REACTIVITY TEST after the composition's B-Side comprising Components (ii) and (iii) has been aged at 40° C. for 0 days,
- and
- TFT REACTIVE SHIFT=100*[(TFT79−TFT0)/TFT0] Formula Y:
- wherein
- TFT79 means a composition's TFT as determined using the FOAM REACTIVITY TEST after the composition's B-Side comprising Components (ii) and (iii) has been aged at 40° C. in a closed, pressure-rated, glass container that was placed in an oven for 79 days,
- TFT0 means a composition's TFT as determined using the FOAM REACTIVITY TEST after the composition's B-Side comprising Components (ii) and (iii) has been aged at 40° C. for 0 days.
A polyurethane insulation foam composition comprising:
- (i) an aromatic isocyanate compound;
- (ii) an isocyanate reactive compound;
- (iii) water;
- (iv) a tertiary amine compound;
- (v) a hydrophilic carboxylic acid selected from a hydroxyl-carboxylic acid, a hydroxyl-polycarboxylic acid, AGS acid and a combination thereof;
- (vi) a halogenated olefin blowing agent;
- (vii) a stabilizing compound wherein the stabilizing compound comprises an un-alkoxylated polyhydroxy compound having 4 or more hydroxyl groups;
- and
- (viii) optionally, other additives;
- wherein Component (vii) is present in the polyurethane insulation foam composition in an amount less than 10 micro-moles per 100 grams of the polyurethane insulation foam composition.
Dependencies are inferred from the claim text.