Recyclable, thermally insulated shipping container with packed, loose-fill organic insulation and PCM bladder insert

A recyclable, thermally insulated shipping container comprising:

• a cardboard outer box having a bottom wall, a plurality of sidewalls and a top wall;
• a cardboard inner liner assembly comprising a cardboard inner box having a bottom wall and a plurality of sidewalls defining a product cavity,
• said inner liner assembly further comprising a cardboard liner flange having a continuous top shelf portion, a plurality of outer securing tabs projecting downwardly from an outer peripheral edge of the top shelf portion, and a plurality of inner securing tabs projecting downwardly from an inner peripheral edge of the top shelf portion,
• said inner securing tabs being received within the sidewalls of the inner box and secured to inner surfaces of said inner box sidewalls,
• said outer securing tabs being received within the sidewalls of the outer box and secured to inner surfaces of said outer box sidewalls,
• said inner liner assembly being secured within said outer box such that the shelf portion is positioned below the top wall thereof to create a lid cavity above said shelf portion and below said top wall,
• said inner liner assembly and said outer box cooperating to form a side thermal insulating cavity between said respective sidewalls;
• a loose-fill cellulose insulation being filled and packed within said side thermal insulating cavity to provide a predetermined thermal insulating value
• a strengthening panel received within a bottom portion of the outer box and positioned in adjacent facing relation with the bottom wall of the inner box;
• said outer box bottom wall and sidewalls and said strengthening panel cooperating to form a bottom thermal insulating cavity,
• a loose-fill cellulose insulation being filled and packed within said bottom thermal insulating cavity to provide a predetermined thermal insulating value;
• and
• a lid assembly comprising a thermally insulated lid box having a bottom wall, a top wall and a plurality of sidewalls cooperating to define a thermal insulating lid cavity and a loose-fill cellulose insulation being filled and packed within said thermal insulating lid cavity to provide a predetermined thermal insulating value,
• said lid assembly being received within said lid cavity, and
• a PCM bladder configured and arranged to receive and retain a flowable phase change material preconditioned at a predetermined temperature,
• said PCM bladder being removably received within the product cavity.

A recyclable, thermally insulated shipping container comprising:

• an outer box having a bottom wall, a plurality of sidewalls and a top wall;
• an inner liner assembly comprising an inner box having a bottom wall and a plurality of sidewalls defining a product cavity,
• said inner liner assembly further comprising a liner flange having a continuous top shelf portion, a plurality of outer securing tabs, and a plurality of inner securing tabs,
• said inner securing tabs being received within the sidewalls of the inner box,
• said outer securing tabs being received within the sidewalls of the outer box,
• said inner liner assembly and said outer box cooperating to form a first thermal insulating cavity between said respective sidewalls;
• said outer box bottom wall and sidewalls and said inner box cooperating to form a second thermal insulating cavity below said inner box;
• a loose-fill organic fiber insulation being filled and packed within said first and second thermal insulating cavities to provide a predetermined thermal insulating value;
• and
• a PCM bladder configured and arranged to receive and retain a flowable phase change material preconditioned at a predetermined temperature,
• said PCM bladder being removably received within the product cavity.