Methods of manufacturing at least a portion of a magnetic layer of a magnetic recording disk, and related magnetic recording disks
AssigneeSeagate Technology LLC
InventorsXiaomin Yang, Kim Yang Lee, Thomas Young Chang, ShuaiGang Xiao, Sha Zhu
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Abstract
The present disclosure relates to methods of manufacturing at least a portion of a magnetic layer of a magnetic recording disk. The methods include forming a plurality of sacrificial, discrete structures via imprint lithography. The sacrificial, discrete structures are used to form a plurality of three-dimensional segregant structures in a magnetic layer of the magnetic recording disk. The present disclosure also relates to corresponding magnetic recording disks.
Claims20
A method of manufacturing at least a portion of a magnetic layer of a magnetic recording disk, wherein the method comprises:
- providing a substrate having at least a first major surface;
- forming a pattern on the first major surface of the substrate, wherein the pattern comprises a plurality of sacrificial, discrete structures, wherein each sacrificial, discrete structure comprises imprint resist material, wherein each sacrificial, discrete structure extends from a first radius of the recording disk to a second radius of the recording disk, and wherein each sacrificial, discrete structure comprises:
- a base in contact with the first major surface of the substrate;
- and
- an exterior surface having a shape, wherein the exterior surface comprises an end that is opposite the base;
- depositing at least one layer of segregant material so that the at least one layer of segregant material conforms to the shape of the exterior surface of each sacrificial, discrete structure;
- removing a portion of the at least one layer of segregant material in a direction from the end of each sacrificial, discrete structure toward the substrate to expose at least the end of each sacrificial, discrete structure, wherein a portion of the at least one layer of segregant material remains to define a plurality of three-dimensional segregant structures in contact with the first major surface of the substrate;
- and
- removing each sacrificial, discrete structure to expose the substrate and so that each three-dimensional segregant structure has at least two sidewalls that protrude from the substrate, wherein each three-dimensional segregant structure extends from the first radius of the recording disk to the second radius of the recording disk.
Dependencies are inferred from the claim text.