Foam fabric

A method of making a foam fabric comprising the steps of:

• 1) forming foam into particles of different sizes;
• 2) evenly dispersing the different sized foam particles and then adding to them a foaming surfactant agent, an antibacterial agent, a filler, and optionally a color agent;
• 3) stirring the ingredients from step 2 to obtain a mixture;
• 4) adding a glue comprised of a rosin resin and an epoxy composite resin into the mixture of step 3 and then stirring the mixture and the glue together, wherein the epoxy composite resin is comprised of an epoxy resin, a terpene resin, aluminum oxide, polybutene, an emulsifier and a solvent;
• 5) adding the mixture of step 4 to molding equipment and then apply pressure and steam to the mixture to form molded foam;
• 6) steam foaming the molded foam treatment;
• 7) removing the molded foam mixture from the molding equipment;
• 8) cutting the molded foam into sections having a desired length and thickness to form a foam fabric;
• wherein the foaming agent is comprised of azodicarbonamide, triazinyl triazine, ethanolamine and aluminum potassium sulfate, the antibacterial agent is comprised of 2,4,4′-trichloro-2′-hydroxydiphenyl ether and ethylene oxide and the filler is selected from the group consisting of titanium dioxide, iron oxide, mica powder and combinations thereof.

A method of making a foam fabric comprising the steps of:

• 1) forming foam into particles of different sizes and evenly dispersing the different sized foam particles;
• 2) adding a foaming agent, an antibacterial agent, a color agent, and a filler to the foam particles and then mixing them with the different size foam particles,
• 3) adding a glue comprised of a rosin resin and an epoxy composite resin into the mixture of step 2 and then stirring the mixture of step 2 and the glue together, wherein the epoxy composite resin is comprised of an epoxy resin, a terpene resin, aluminum oxide, polybutene, an emulsifier and a solvent;
• 4) adding the mixture of step 3 to molding equipment and then apply pressure and steam to the mixture to form molded foam;
• 5) steam foaming the molded foam treatment;
• 6) removing the molded foam mixture from the molding equipment;
• 7) cutting the molded foam into sections having a desired length and thickness to form a foam fabric wherein the foaming agent is comprised of azodicarbonamide, triazinyl triazine, ethanolamine and aluminum potassium sulfate, the antibacterial agent is comprised of 2,4,4′-trichloro-2′-hydroxydiphenyl ether and ethylene oxide and the filler is selected from the group consisting of titanium dioxide, iron oxide, mica powder and combinations thereof.