# US 11,909,309 B2 · Stable switching for a power factor correction boost converter using an input voltage and an output voltage

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- Number: US 11,909,309 B2
- Document ID: US11909309B2
- Status: Granted
- Kind: B2
- Application number: 17/478,500
- Filed: 2021-09-17
- Published: 2023-03-23
- Granted: 2024-02-20
- Earliest claimed: 2021-09-17
- Assignees: NXP USA, Inc.
- Applicants: NXP USA, Inc.
- Inventors: Remco Twelkemeijer; Wilhelmus Hinderikus Maria Langeslag
- Web page: https://patentgrep.com/patent/US11909309B2

## CPC

- H02M 1/4225: {using a non-isolated boost converter}
- H02M 1/0003: {Details of control, feedback or regulation circuits}
- H02M 1/0009: {Devices or circuits for detecting current in a converter}
- H02M 1/08: Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M 1/32: Means for protecting converters other than automatic disconnection
- Y02B 70/10: Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

Stable switching is disclosed for a power factor correction boost converter using an input voltage and an output voltage. In one example, a boost converter control system includes a gate driver coupled to a switch of a boost converter to generate a drive signal to control switching of the switch, wherein a period of the drive signal is adjusted using a current adjustment signal. A current control loop is coupled to the gate driver to receive a sensed input current from the boost converter and a desired input current and to generate the current adjustment signal to the gate driver. A current limiter is coupled to the gate driver and the current control loop to determine a duty cycle of the switch, to determine a maximum input current in response to the duty cycle, and to restrict the desired input current to below the maximum input current.

## Claims

### Claim 1

A boost converter control system comprising:
a gate driver coupled to a switch of a boost converter to generate a drive signal to control switching of the switch, the drive signal having a period and an ON time, wherein a period of the drive signal is adjusted using a current adjustment signal;
a current control loop coupled to the gate driver to receive a sensed input current from the boost converter and a desired input current and to generate the current adjustment signal to the gate driver; and
a current limiter coupled to the gate driver and the current control loop to determine a duty cycle of the switch, to determine a maximum input current in response to the duty cycle, and to restrict the desired input current to below the maximum input current.

### Claim 2 (depends on 1)

The boost converter control system of claim 1, wherein the current limiter determines the duty cycle of the switch by comparing the drive signal period and the drive signal ON time.

### Claim 3 (depends on 2)

The boost converter control system of claim 2, wherein the boost converter has a power phase with a primary stroke during the drive signal ON time during which the switch of the boost converter is enabled and a secondary stroke during which the switch of the boost converter is not enabled, wherein comparing the drive signal period and the drive signal ON time comprises comparing a duration of the primary stroke and a duration of the power phase.

### Claim 4 (depends on 3)

The boost converter control system of claim 3, wherein the current limiter is coupled to a sensor of the boost converter to receive a measurement of the duration of the power phase.

### Claim 5 (depends on 4)

The boost converter control system of claim 4, wherein the sensor comprises a current sensor to measure the sensed input current.

### Claim 6 (depends on 4)

The boost converter control system of claim 4, wherein the sensor comprises a current sensor coupled to an inductor of the boost converter.

### Claim 7 (depends on 4)

The boost converter control system of claim 4, wherein the sensor comprises a voltage detector coupled to a drain of the switch of the boost converter.

### Claim 8 (depends on 1)

The boost converter control system of claim 1, wherein the current limiter determines the duty cycle of the switch by comparing an input voltage of the boost converter and an output voltage of the boost converter.

### Claim 9 (depends on 1)

The boost converter control system of claim 1, wherein the maximum input current is proportional to the duty cycle.

### Claim 10 (depends on 1)

The boost converter control system of claim 1, wherein the current limiter further determines a minimum input current and wherein the current limiter selects the greater of the maximum input current and the minimum input current as the maximum input current.

### Claim 11 (depends on 10)

The boost converter control system of claim 10, wherein the minimum input current is a pre-determined constant.

### Claim 12 (depends on 1)

The boost converter control system of claim 1, wherein the current limiter further determines when the boost converter is operating in a continuous conduction mode and wherein the current limiter restricts the desired input current only in response to the boost converter operating in the continuous conduction mode.

### Claim 13 (depends on 12)

The boost converter control system of claim 12, wherein the current limiter determines when the boost converter is operating in the continuous conduction mode by receiving a signal from the gate driver.

### Claim 14 (depends on 1)

The boost converter control system of claim 1, wherein the current limiter further determines when the boost converter is operating in a continuous conduction mode, wherein the current limiter is further to send a value for a requested drive signal period to the gate driver when the boost converter is operating in the continuous conduction mode, and wherein the drive signal period is determined by the drive signal period value.

### Claim 15 (depends on 1)

The boost converter control system of claim 1, further comprising a voltage control loop to regulate an output voltage of the boost converter using a sensed output voltage of the boost converter.

### Claim 16 (depends on 1)

The boost converter control system of claim 1, wherein the sensed input current is determined by sensing current though a coil of the boost converter.

### Claim 17

A method comprising:
receiving a sensed input current from a boost converter;
determining a duty cycle of a switch;
determining a maximum input current using the duty cycle;
restricting a desired input current to below the maximum input current;
generating a current adjustment signal using the sensed input current and the desired input current; and
generating a drive signal to control switching of the switch of the boost converter, the drive signal having a period and an ON time, wherein the period of the drive signal is adjusted using the current adjustment signal.

### Claim 18 (depends on 17)

The method of claim 17, wherein determining the duty cycle comprises comparing the drive signal period and the drive signal ON time.

### Claim 19 (depends on 18)

The method of claim 18, wherein comparing the drive signal period and the drive signal ON time comprises comparing a duration of a primary stroke during the drive signal ON and a duration of a power phase of the boost converter, the power phase including the duration of the primary stroke during which the switch of the boost converter is enabled and a secondary stroke during which the switch of the boost converter is not enabled.

### Claim 20 (depends on 17)

The method of claim 17, wherein determining the duty cycle comprises comparing an input voltage of the boost converter and an output voltage of the boost converter.
