# US 11,909,154 B1 · Endcap for establishing electrical bonding connection

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- Number: US 11,909,154 B1
- Document ID: US11909154B1
- Status: Granted
- Kind: B1
- Application number: 17/688,832
- Filed: 2022-03-07
- Granted: 2024-02-20
- Earliest claimed: 2021-03-08
- Assignees: Chatsworth Products, Inc.
- Applicants: Chatsworth Products, Inc.
- Inventors: David Michael Richards; Kenneth Matthew Michaels; Steven Jay Gibble; Jared Keith Davis
- Web page: https://patentgrep.com/patent/US11909154B1

## CPC

- H01R 4/48: utilising a spring, clip, or other resilient member (H01R4/52 takes precedence)
- H01R 4/308: {Conductive members located parallel to axis of screw}
- H01R 4/34: Conductive members located under head of screw
- H01R 11/09: the connecting locations being identical
- H02G 3/0608: {Joints for connecting non cylindrical conduits, e.g. channels}
- H01R 4/44: Clamping areas on both sides of screw
- H01R 4/64: Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
- H01R 11/12: End pieces terminating in an eye, hook, or fork
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES

## Abstract

A bonding endcap for use in connection with a bracket assembly for establishing an equipotential plane in a cable runway includes a spring clip and a bonding lug. The spring clip is made from an electrically conductive material and has two side walls that extend forward from a rear wall. The bonding lug is made from an electrically conductive material and includes a contact portion and a side arm extending at each side of the contact portion. The spring clip is positionable within a channel of a cable runway rail. The contact portion of the bonding lug is receivable between the side walls of the spring clip to deflect the side walls and establish an electrical bonding connection from the cable runway rail, through the spring clip, and to the bonding lug.

## Claims

### Claim 1

A bracket assembly for establishing an equipotential plane in a cable runway, the bracket assembly comprising:
a cable runway splice kit including at least one splice bracket made from an electrically-conductive material; and
a pair of bonding endcaps made from an electrically-conductive material, each bonding endcap including a bonding lug, a spring clip, and a deflectable tab structure that protrudes from the bonding lug, wherein each spring clip is positionable within a channel of a corresponding cable runway rail for electrical bonding therewith, and each bonding lug includes a contact portion received within the spring clip for electrical bonding therewith;
wherein, when the cable runway rails are arranged in an end-to-end relationship, ends of the cable runway rails having the bonding endcaps are receivable within a bracket channel of the at least one splice bracket such that the deflectable tab structure of each bonding endcap is engaged against and is deflected by the at least one splice bracket, thereby establishing an electrical bonding connection between the pair of cable runway rails through the at least one splice bracket and creating a shared equipotential plane.

### Claim 2 (depends on 1)

The bracket assembly of claim 1, wherein the end-to-end relationship is a co-linear relationship.

### Claim 3 (depends on 1)

The bracket assembly of claim 1, wherein the end-to-end relationship is an angled relationship.

### Claim 4 (depends on 3)

The bracket assembly of claim 3, wherein the end-to-end, angled relationship is a perpendicular relationship.

### Claim 5 (depends on 1)

The bracket assembly of claim 1, wherein the cable runway splice kit includes a pair of splice brackets positionable at opposite sides of the pair of cable runway rails.

### Claim 6 (depends on 5)

The bracket assembly of claim 5, wherein the cable runway splice kit includes a fastener for clamping the splice brackets together from opposite sides of the pair of cable runway rails.

### Claim 7 (depends on 1)

The Bracket assembly of claim 1, wherein the bonding endcap at one of the pair of cable runway rails does not directly engage the bonding endcap at the other of the pair of cable runway rails.

### Claim 8 (depends on 1)

The bracket assembly of claim 1, wherein each bonding lug includes a side arm extending at each side of the contact portion, the side arms being arranged at external sides of the corresponding cable runway rail when the bonding lug is seated within the spring clip.

### Claim 9 (depends on 8)

The bracket assembly of claim 8, wherein each side arm provides an external electrical bonding location for joining an external structure to the shared equipotential plane.

### Claim 10 (depends on 9)

The bracket assembly of claim 9, wherein each side arm includes one or more apertures for accommodating a fastener that secures the external structure to one of the side arms.

### Claim 11 (depends on 1)

The bracket assembly of claim 1, wherein the spring clip is made from a highly conductive alloy material.

### Claim 12 (depends on 11)

The bracket assembly of claim 11, wherein the highly conductive alloy material includes a beryllium copper material.

### Claim 13 (depends on 1)

The bracket assembly of claim 1, wherein one or both of the bonding lug and the deflectable tab structure is made from a die cast zinc material.

### Claim 14 (depends on 1)

The bracket assembly of claim 1, wherein the spring clip includes two side walls that extend forward from a rear wall and flare apart from one another at distal ends thereof.

### Claim 15 (depends on 14)

The bracket assembly of claim 14, wherein each side wall includes one or more contact tabs for engaging and electrically bonding with an interior portion of the channel of the corresponding cable runway rail when the contact portion of the bonding lug is received within the spring clip.

### Claim 16 (depends on 1)

The bracket assembly of claim 1, wherein the deflectable tab structure includes a pair of contact portions, each of which protrudes from an opposite side of the bonding lug.

### Claim 17

A bonding endcap for use in connection with a bracket assembly for establishing an equipotential plane in a cable runway, the bonding endcap comprising:
a spring clip made from an electrically conductive material and having two side walls that extend forward from a rear wall; and
a bonding lug made from an electrically conductive material and including a contact portion and a side arm extending at each side of the contact portion;
wherein the spring clip is positionable within a channel of a cable runway rail; and
wherein the contact portion of the bonding lug is receivable between the side walls of the spring clip to deflect the side walls and establish an electrical bonding connection from the cable runway rail, through the spring clip, and to the bonding lug.

### Claim 18 (depends on 17)

The bonding endcap of claim 17, further comprising a deflectable tab structure made from an electrically conductive material and including at least one contact portion that protrudes from the bonding lug at an angle.

### Claim 19 (depends on 18)

The bonding endcap of claim 18, wherein positioning of an end of the cable runway rail having the bonding endcap against a splice bracket causes the at least one contact portion to engage with and be deflected by the splice bracket, thereby sharing the electrical bonding connection with the splice bracket.

### Claim 20 (depends on 17)

The bonding endcap of claim 17, wherein each side arm provides an external electrical bonding location for an external structure.
