# US 11,905,933 B2 · Electro-thermal heating

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- Number: US 11,905,933 B2
- Document ID: US11905933B2
- Status: Granted
- Kind: B2
- Application number: 16/063,505
- Filed: 2016-12-22
- Published: 2019-01-03
- Granted: 2024-02-20
- Earliest claimed: 2015-12-23
- Assignees: Vestas Wind Systems A/S
- Applicants: Vestas Wind Systems A/S
- Inventors: Stephen Buggy; Luke Spandley; Paul Badger
- Web page: https://patentgrep.com/patent/US11905933B2

## CPC

- F03D 80/40: Ice detection; De-icing means
- F03D 17/00: Monitoring or testing of wind motors, e.g. diagnostics (testing during commissioning of wind motors F03D13/30)
- F05B 2270/309: Rate of change of parameters
- F05B 2270/32: Wind speeds
- F05B 2270/323: Air humidity
- F05B 2270/325: Air temperature
- Y02E 10/72: Wind turbines with rotation axis in wind direction
- F03D: WIND MOTORS
- F05B: INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

The present invention relates to a method and controller for heating a wind turbine blade that comprises a plurality of heating zones. An icing factor is determined based on environmental conditions and one or more heating zones are determined based on the determined icing factor, wherein each heating zone comprises one or more Electro-Thermal Heating Elements. The one or more Electro-Thermal Heating Elements corresponding to the determined heating zones are activated to generate heat.

## Claims

### Claim 1

A method of heating a wind turbine blade comprising a plurality of heating zones, the method comprising:
monitoring one or more environmental conditions or operating conditions;
determining an icing factor representing a severity of an icing event based on the one or more environmental conditions or operating conditions, and wherein a greater value of the icing factor on an icing factor scale indicates a greater severity of the icing event compared to a lesser value of the icing factor;
determining one or more heating zones to activate based on the determined icing factor, wherein each heating zone comprises one or more Electro-Thermal Heating Elements;
activating the one or more Electro-Thermal Heating Elements corresponding to the determined heating zones to generate heat, and
wherein the icing factor further comprises a first icing factor, a second icing factor, and a third icing factor, the second icing factor is less than the first icing factor and the third icing factor is less than the second icing factor,
wherein in response to determining that the icing factor changed from the first icing factor to the second icing factor, additional ones of the one or more Electro-Thermal Heating Elements are activated to increase a surface area of the wind turbine blade in which heat is generated, and
wherein in response to determining that the icing factor changed from the second icing factor to the third icing factor, additional ones of the one or more Electro-Thermal Heating Elements are activated to increase the surface area of the wind turbine blade in which heat is generated.

### Claim 2 (depends on 1)

The method according to claim 1, in which the icing factor is further determined based on at least one of: ambient air temperature, liquid water content of air, wind speed, change in blade modal frequency, change in blade mass, or change in blade deflection.

### Claim 3 (depends on 1)

The method according to claim 1 further comprising:
comparing the one or more environmental conditions or operating conditions to a threshold criteria; and
wherein determining the icing factor based on the environmental conditions is triggered in response to the threshold criteria being satisfied.

### Claim 4 (depends on 3)

The method according to claim 3, further comprising:
overriding a determination to trigger determining the icing factor when wind conditions are below a cut-in wind speed for a wind turbine comprising the wind turbine blade.

### Claim 5 (depends on 1)

The method according to claim 1, further comprising:
determining a duty cycle for activating the one or more Electro-Thermal Heating elements, based on the icing factor.

### Claim 6 (depends on 5)

The method according to claim 5, further comprising:
identifying a percentage of the duty cycle for activating the one or more Electro-Thermal Heating elements for each of the heating zones.

### Claim 7 (depends on 1)

The method according to claim 1, further comprising:
identifying, from the plurality of heating zones, a subset of heating zones that provides a greater aerodynamic performance based on the icing factor, wherein the greater aerodynamic performance varies along a length of a wind turbine blade, wherein the greater aerodynamic performance is a percentage contribution to power generated by a wind turbine.

### Claim 8

A controller for controlling heating of a wind turbine blade comprising a plurality of heating zones, the controller being adapted to:
monitor one or more environmental conditions or operating conditions;
determine an icing factor representing a severity of an icing event based on the one or more environmental conditions or operating conditions of a wind turbine comprising the wind turbine blade, and wherein a greater value of the icing factor on an icing factor scale indicates a greater severity of the icing event compared to a lesser value of the icing factor;
determine heating zones to activate based on the icing factor, wherein each of the plurality of heating zones comprises one or more Electro-Thermal Heating elements;
activate the one or more Electro-Thermal Heating Elements corresponding to the determined heating zones to generate heat;
wherein the icing factor further comprises a first icing factor, a second icing factor, and a third icing factor, the second icing factor is less than the first icing factor and the third icing factor is less than the second icing factor, and
in response to determining that the icing factor changed from the first icing factor to the second icing factor, activate additional ones of the one or more Electro-Thermal Heating Elements to increase a surface area of the wind turbine blade in which heat is generated; and
in response to determining that the icing factor changed from the second icing factor to the third icing factor, activate additional ones of the one or more Electro-Thermal Heating Elements to increase the surface area of the wind turbine blade in which heat is generated.

### Claim 9 (depends on 8)

The controller according to claim 8, in which the controller is adapted to determine the icing factor based on at least ambient air temperature, liquid water content of air and wind speed.

### Claim 10 (depends on 8)

The controller according to claim 8, in which the controller is adapted to determine the icing factor continuously.

### Claim 11 (depends on 8)

The controller according to claim 8, in which the controller is adapted to determine the icing factor at predetermined intervals.

### Claim 12 (depends on 8)

The controller according to any one of claim 8 further adapted to:
monitor one or more environmental conditions or operating conditions;
compare the one or more environmental conditions or operating conditions to a threshold criteria; and
wherein determining the icing factor based on the environmental conditions is triggered in response to trigger determining the icing factor in response to the threshold criteria being satisfied.

### Claim 13 (depends on 12)

The controller according to claim 12, further adapted to:
override a determination to trigger determining the icing factor when measured wind conditions are below a cut-in wind speed for a wind turbine including the wind turbine blade.

### Claim 14 (depends on 8)

The controller according to claim 8, further adapted to:
identify, from the plurality of heating zones, a subset of heating zones that provide a greater aerodynamic performance based on the icing factor.

### Claim 15 (depends on 8)

The controller according to claim 8, further adapted to:
determine a duty cycle for activating the one or more Electro-Thermal Heating elements of the plurality of heating zones, based on the icing factor.

### Claim 16 (depends on 15)

The controller according to claim 15, further adapted to:
identify a percentage of the duty cycle for activating the one or more Electro-Thermal Heating elements for each of the plurality of heating zones.

### Claim 17 (depends on 15)

The controller according to claim 15, further adapted to:
activate the one or more Electro-Thermal Heating elements of the plurality of heating zones, based on the determined duty cycle.

### Claim 18 (depends on 8)

The controller according to claim 8, wherein a single heating zone includes a plurality of non-adjacent regions of a surface of the wind turbine blade.

### Claim 19

A wind turbine system comprising:
a wind turbine blade including a plurality of Electro-Thermal Heating elements embedded in the wind turbine blade;
a controller configured to:
monitor one or more environmental conditions or operating conditions;
determine an icing factor based on the one or more environmental conditions or operating conditions of a wind turbine comprising the wind turbine blade;
determine heating zones to activate based on the icing factor, wherein each of the heating zones comprises one or more of the plurality of Electro-Thermal Heating elements;
activate the Electro-Thermal Heating Elements corresponding to the determined heating zones to generate heat;
wherein the icing factor further comprises a first icing factor, a second icing factor, and a third icing factor, the second icing factor is less than the first icing factor and the third icing factor is less than the second icing factor, and
in response to determining that the icing factor changed from the first icing factor to the second icing factor, activate additional ones of the plurality of Electro-Thermal Heating Elements to increase a surface area of the wind turbine blade in which heat is generated; and
in response to determining that the icing factor changed from the second icing factor to the third icing factor, activate additional ones of the plurality of Electro-Thermal Heating Elements to increase the surface area of the wind turbine blade in which heat is generated.

### Claim 20 (depends on 19)

The wind turbine system according to claim 19, wherein:
wherein in response to determining that the icing factor changed from both the first icing factor to the second icing factor and the second icing factor to the third icing factor, a percentage of available power supplied to the plurality of Electro-Thermal Heating elements remains constant,
wherein the icing factor further comprises a fourth icing factor and a fifth icing factor, the fifth icing factor is less than the fourth icing factor, and
wherein in response to determining that the icing factor changed from the fourth icing factor to the fifth icing factor, a percentage of available power supplied to the plurality of Electro-Thermal Heating elements decreases.
