# US 11,905,800 B2 · Downhole flow sensing with power harvesting

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- Number: US 11,905,800 B2
- Document ID: US11905800B2
- Status: Granted
- Kind: B2
- Application number: 17/749,605
- Filed: 2022-05-20
- Published: 2023-11-23
- Granted: 2024-02-20
- Earliest claimed: 2022-05-20
- Assignees: Halliburton Energy Services, Inc.
- Applicants: Halliburton Energy Services, Inc.
- Inventors: Mikko K. Jaaskelainen; Julian Drew; Barry Fish
- Web page: https://patentgrep.com/patent/US11905800B2

## CPC

- E21B 41/0085: {Adaptations of electric power generating means for use in boreholes}
- E21B 43/12: Methods or apparatus for controlling the flow of the obtained fluid to or in wells (E21B43/25 takes precedence; valve arrangements E21B34/00)
- H02N 2/185: {using fluid streams}
- H10N 30/306: {Cantilevers}
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- H02N: ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H10N: ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR

## Abstract

A downhole energy harvesting apparatus comprising a fluidic oscillator comprising: an inlet channel configured to receive fluid from a wellbore, a feedback system coupled to the inlet channel to oscillate the fluid, and an outlet channel coupled to the feedback system and configured to receive the oscillated fluid from the feedback system, and at least one piezoelectric element disposed on at least one side of the outlet channel and configured to generate an electric signal in response to variations in pressure of the oscillated fluid.

## Claims

### Claim 1

A downhole energy harvesting apparatus comprising:
an asymmetric fluidic oscillator comprising:
an inlet channel configured to receive fluid from a wellbore;
a feedback system coupled to the inlet channel to oscillate the fluid; and
an outlet channel coupled to the feedback system and configured to receive the oscillated fluid from the feedback system, wherein the outlet channel comprises a first portion and a second portion positioned opposite the first portion, and wherein the first portion and the second portion are non-parallel to each other; and
at least one piezoelectric element disposed on at least one side of the outlet channel and configured to generate an electric signal in response to variations in pressure of the oscillated fluid.

### Claim 2 (depends on 1)

The downhole energy harvesting apparatus of claim 1, wherein the outlet channel comprised of an asymmetric shape, and wherein the asymmetric shape comprises an irregular quadrilateral shape, a triangle shape, or an irregular pentagon shape.

### Claim 3 (depends on 2)

The downhole energy harvesting apparatus of claim 2, wherein the outlet channel includes an asymmetry along an axis oriented in a direction of flow of the fluid through the asymmetric fluidic oscillator, and wherein flow of the fluid through the asymmetric fluidic oscillator is interruptible using the outlet channel.

### Claim 4 (depends on 1)

The downhole energy harvesting apparatus of claim 1, wherein the at least one piezoelectric element comprises a piezoelectric film, a piezoelectric ceramic, a piezoelectric crystalline material, and a piezoelectric fiber-composite material.

### Claim 5 (depends on 1)

The downhole energy harvesting apparatus of claim 1, wherein the at least one piezoelectric element comprises a plurality of piezoelectric elements.

### Claim 6 (depends on 1)

The downhole energy harvesting apparatus of claim 1, wherein the at least one piezoelectric element is coupled to a charging circuit and a downhole energy storage device to store the electric signal.

### Claim 7 (depends on 6)

The downhole energy harvesting apparatus of claim 6, wherein the downhole energy storage device comprises a capacitor or a battery configured to power a downhole device, and wherein the downhole device comprises a memory tool, an acoustic sensor, a pressure sensor, a hydrophone, an accelerometer, a vibration sensor, a strain sensor, a capacitance sensor, a resistance sensor, or a transducer.

### Claim 8 (depends on 7)

The downhole energy harvesting apparatus of claim 7, wherein the battery is further configured to power the acoustic sensor and/or pressure sensor for measuring signal propagation upstream or downstream to enable doppler shift measurements for flow determination and/or speed of sound measurements for gas-liquid ratio determination.

### Claim 9 (depends on 7)

The downhole energy harvesting apparatus of claim 7, wherein the downhole device activates based on pre-configured intervals and/or when measured data from the electric signal exceeds predefined deviations from a baseline value.

### Claim 10 (depends on 1)

The downhole energy harvesting apparatus of claim 1, wherein the at least one piezoelectric element is coupled to a processor configured to receive the electric signal and to analyze the electric signal to determine a flow rate, a density, a type, or a phase of the oscillated fluid, and wherein the frequency of oscillation relates to the flow rate of the fluid.

### Claim 11 (depends on 1)

The downhole energy harvesting apparatus of claim 1, wherein one or more fluidic oscillators are disposed in a flow meter device for multi-phase measurements, wherein the flow meter device is coupled to a measurement device to detect acoustic signals generated by the flow meter device, and wherein the measurement device comprises a fiber-optic cable communicatively coupled to a detection system.

### Claim 12

A method to harvest downhole energy, comprising:
receiving fluid from a wellbore by an inlet channel of an asymmetric fluidic oscillator;
oscillating the fluid by a feedback system of the asymmetric fluidic oscillator;
outputting the fluid oscillated by the feedback system to an outlet channel of the asymmetric fluidic oscillator, wherein the outlet channel comprises a first portion and a second portion positioned opposite the first portion, and wherein the first portion and the second portion are non-parallel to each other; and
generating, by at least one piezoelectric element disposed on at least one side of the outlet channel, an electric signal in response to variations in pressure of the oscillated fluid.

### Claim 13 (depends on 12)

The method of claim 12, wherein the outlet channel comprised of an asymmetric shape, and wherein the asymmetric shape comprises an irregular quadrilateral shape, a triangle shape, or an irregular pentagon shape.

### Claim 14 (depends on 13)

The method of claim 13, wherein the outlet channel includes an asymmetry along an axis oriented in a direction of flow of the fluid through the asymmetric fluidic oscillator, and wherein flow of the fluid through the asymmetric fluidic oscillator is interruptible using the outlet channel.

### Claim 15 (depends on 12)

The method of claim 12, further comprising storing the electric signal in a downhole energy storage device coupled to the at least one piezoelectric element, wherein the downhole energy storage device comprises a capacitor or a battery configured to power a downhole device, and wherein the downhole device comprises a memory tool, an acoustic sensor, a pressure sensor, a hydrophone, an accelerometer, a vibration sensor, a strain sensor, a capacitance sensor, a resistance sensor, or a transducer.

### Claim 16 (depends on 12)

The method of claim 12, further comprising analyzing the electric signal to determine a flow rate, a density, a type, or a phase of the oscillated fluid.

### Claim 17

A system comprising:
an asymmetric fluidic oscillator comprising:
an inlet channel configured to receive fluid from a wellbore;
a feedback system coupled to the inlet channel to oscillate the fluid; and
an outlet channel coupled to the feedback system and configured to receive the oscillated fluid from the feedback system, wherein the outlet channel comprises a first portion and a second portion positioned opposite the first portion, wherein the first portion and the second portion are non-parallel to each other;
at least one piezoelectric element disposed on at least one side of the outlet channel and configured to generate an electric signal in response to variations in pressure of the oscillated fluid; and
a processor coupled to the at least one piezoelectric element and configured to analyze the electric signal to determine a flow rate, a density, a type, or a phase of the oscillated fluid.

### Claim 18 (depends on 17)

The system of claim 17, further comprising a downhole energy storage device coupled to the at least one piezoelectric element and configured to store the electric signal, wherein the downhole energy storage device comprises a capacitor or a battery configured to power a downhole device, and wherein the downhole device comprises a memory tool, an acoustic sensor, a pressure sensor, a hydrophone, an accelerometer, a vibration sensor, a strain sensor, a capacitance sensor, a resistance sensor, or a transducer.

### Claim 19 (depends on 18)

The system of claim 18, wherein the downhole device activates based on pre-configured intervals and/or when measured data from the electric signal exceeds predefined deviations from a baseline value.

### Claim 20 (depends on 17)

The system of claim 17, wherein the outlet channel comprised of an asymmetric shape, and wherein the outlet channel includes an asymmetry along an axis oriented in a direction of flow of the oscillated fluid through the asymmetric fluidic oscillator.
