# US 11,905,778 B2 · Downhole laser tool and methods

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- Number: US 11,905,778 B2
- Document ID: US11905778B2
- Status: Granted
- Kind: B2
- Application number: 17/182,568
- Filed: 2021-02-23
- Published: 2022-08-25
- Granted: 2024-02-20
- Earliest claimed: 2021-02-23
- Assignees: Saudi Arabian Oil Company
- Applicants: Saudi Arabian Oil Company
- Inventors: Sameeh Issa Batarseh; Damian Pablo San Roman Alerigi
- Web page: https://patentgrep.com/patent/US11905778B2

## CPC

- E21B 31/002: {Destroying the objects to be fished, e.g. by explosive means}
- E21B 31/16: combined with cutting or destroying means
- E21B 31/18: gripping externally, e.g. overshot
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

A laser system for freeing downhole equipment includes a laser tool having an inner diameter larger than an outer diameter of the downhole equipment and a means for generating a ring-shaped collimated laser beam. The laser system further includes a work string with the inner diameter larger than the outer diameter of the downhole equipment. The laser tool is installed on the work string and the work string is lowered around the downhole equipment. Upon lowering the work string to a position in which the laser tool is located proximate to an obstruction of the downhole tool, the laser tool emits the ring-shaped collimated laser beam so as to clear out an annulus space between the downhole equipment and a wellbore wall in order to free the downhole equipment.

## Claims

### Claim 1

A laser system for freeing downhole equipment from a wellbore comprising:
a laser tool, with an inner diameter larger than an outer diameter of the downhole equipment, the laser tool comprising means for generating a ring-shaped collimated laser beam; and
a work string with an inner diameter larger than the outer diameter of the downhole equipment,
wherein the laser tool is installed on the work string,
wherein the work string is lowered around the downhole equipment, and
wherein upon lowering the work string to a position in which the laser tool is located proximate to an obstruction of the downhole tool, the laser tool emits the ring-shaped collimated laser beam so as to clear out an annulus space between the downhole equipment and a wellbore wall in order to free the downhole equipment.

### Claim 2 (depends on 1)

The laser system of claim 1,
wherein the ring-shaped collimated laser beam is able to be positioned to cut the downhole equipment.

### Claim 3 (depends on 1)

The laser system of claim 1,
wherein the laser tool further comprises:
fiber optics;
a laser head housing;
a cover lens;
a first lens; and
a second lens,
wherein a raw laser beam, emitted from the fiber optics, passes through the first lens and the second lens to generate a collimated laser beam whereby the laser head housing, along with the cover lens, protects the first lens and the second lens.

### Claim 4 (depends on 3)

The laser system of claim 3,
wherein the means for generating the ring-shaped collimated laser beam further comprises:
the first lens being a conic lens of a particular internal angle and a particular aspect ratio; and
the second lens being the conic lens of the particular internal angle and the particular aspect ratio,
wherein the raw laser beam, passing through the first lens, produces a diverging ring-shaped beam and the diverging ring-shaped beam, passing through the second lens, produces the ring-shaped collimated laser beam.

### Claim 5 (depends on 4)

The laser system of claim 4,
wherein the particular internal angle and the particular aspect ratio determines an inner diameter of the ring-shaped collimated laser beam, an outer diameter of the ring-shaped collimated laser beam, and an eccentricity of the ring-shaped collimated laser beam.

### Claim 6 (depends on 1)

The laser system of claim 1,
wherein the work string is an overshot tool that latches on to the downhole equipment to be pulled out of the wellbore.

### Claim 7 (depends on 6)

The laser system of claim 6,
wherein the ring-shaped collimated laser beam is able to be positioned to cut the downhole equipment.

### Claim 8 (depends on 6)

The laser system of claim 6,
wherein the laser tool further comprises:
fiber optics;
a laser head housing;
a cover lens;
a first lens; and
a second lens,
wherein a raw laser beam, emitted from the fiber optics, passes through the first lens and the second lens to generate a collimated laser beam whereby the laser head housing, along with the cover lens, protects the first lens and the second lens.

### Claim 9 (depends on 8)

The laser system of claim 8,
wherein the means for generating the ring-shaped collimated laser beam further comprises:
the first lens being a conic lens of a particular internal angle and a particular aspect ratio; and
the second lens being the conic lens of the particular internal angle and the particular aspect ratio,
wherein the raw laser beam, passing through the first lens, produces a diverging ring-shaped beam and the diverging ring-shaped beam, passing through the second lens, produces the ring-shaped collimated laser beam.

### Claim 10 (depends on 9)

The laser system of claim 9,
wherein the particular internal angle and the particular aspect ratio determines an inner diameter of the ring-shaped collimated laser beam, an outer diameter of the ring-shaped collimated laser beam, and an eccentricity of the ring-shaped collimated laser beam.

### Claim 11

A method of operating a laser system in a wellbore for freeing downhole equipment used in a wellbore operation comprising:
installing a laser tool, the laser tool comprising means for generating a ring-shaped collimated laser beam, onto a work string,
wherein the laser tool and the work string have an inner diameter larger than an outer diameter of the downhole equipment;
lowering the work string and the laser tool over the downhole equipment to a position located proximate to an obstruction of the downhole tool;
generating and emitting the ring-shaped collimated laser beam into an annulus between the downhole equipment and a wellbore wall so as to clear out the obstruction; and
pulling the work string and the laser tool out of the wellbore.

### Claim 12 (depends on 11)

The method of claim 11,
wherein the ring-shaped collimated laser beam is able to be positioned to cut the downhole equipment.

### Claim 13 (depends on 11)

The method of claim 11,
wherein the laser tool further comprises:
fiber optics;
a laser head housing;
a cover lens;
a first lens; and
a second lens,
wherein a raw laser beam, emitted from the fiber optics, passes through the first lens and the second lens to generate a collimated laser beam whereby the laser head housing, along with the cover lens, protects the first lens and the second lens.

### Claim 14 (depends on 13)

The method of claim 13,
wherein the means for generating the ring-shaped collimated laser beam further comprises:
the first lens being a conic lens of a particular internal angle and a particular aspect ratio; and
the second lens being the conic lens of the particular internal angle and the particular aspect ratio,
wherein the raw laser beam, passing through the first lens, produces a diverging ring-shaped beam and the diverging ring-shaped beam, passing through the second lens, produces a ring-shaped collimated laser beam.

### Claim 15 (depends on 14)

The method of claim 14,
wherein the particular internal angle and the particular aspect ratio determines an inner diameter of the ring-shaped collimated laser beam, an outer diameter of the ring-shaped collimated laser beam, and an eccentricity of the ring-shaped collimated laser beam.

### Claim 16 (depends on 11)

The method of claim 11,
wherein the work string is an overshot tool and the method further comprises:
latching the overshot tool on to the downhole equipment; and
pulling the overshot tool, the laser tool, and the downhole equipment out of the wellbore.

### Claim 17 (depends on 16)

The method of claim 16,
wherein the ring-shaped collimated laser beam is able to be positioned to cut the downhole equipment.

### Claim 18 (depends on 16)

The method of claim 16,
wherein the laser tool further comprises:
fiber optics;
a laser head housing;
a cover lens;
a first lens; and
a second lens,
wherein a raw laser beam, emitted from the fiber optics, passes through the first lens and the second lens to generate a collimated laser beam whereby the laser head housing, along with the cover lens, protects the first lens and the second lens.

### Claim 19 (depends on 18)

The method of claim 18,
wherein the means for generating the ring-shaped collimated laser beam further comprises:
the first lens being a conic lens of a particular internal angle and a particular aspect ratio; and
the second lens being the conic lens of the particular internal angle and the particular aspect ratio,
wherein the raw laser beam, passing through the first lens, produces a diverging ring-shaped beam and the diverging ring-shaped beam, passing through the second lens, produces the ring-shaped collimated laser beam.

### Claim 20 (depends on 19)

The method of claim 19,
wherein the particular internal angle and the particular aspect ratio determines an inner diameter of the ring-shaped collimated laser beam, an outer diameter of the ring-shaped collimated laser beam, and an eccentricity of the ring-shaped collimated laser beam.
