Process for delamination of layered silicates
AssigneeBYK-Chemie GmbH
InventorsMatthias Daab, Josef Breu, Hubert Schiessling, Hussein Kalo
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Abstract
A process for delamination of a layered silicate in an aqueous medium includes treating a synthetic or naturally occurring 2:1 clay mineral layered silicate with a delamination agent, and contacting the treated layered silicate with an aqueous medium. An amount of the delamination agent used to treat the layered silicate can be at least equal to the cation exchange capacity of the layered silicate. A delaminated layered silicate can be obtained from the process and provided in a dispersion, a composite, or a barrier.
Claims24
A process for delamination of a synthetic or naturally occurring 2:1 clay mineral layered silicate in an aqueous medium, the process comprising:
- treating a synthetic or naturally occurring 2:1 clay mineral layered silicate with a delamination agent, the layered silicate having a layer charge Lc greater than or equal to 0.25 and less than or equal to 1.0 and a charge equivalent area As of 47.6 Å2/(2 Lc),
- contacting the treated layered silicate with an aqueous medium,
- wherein the delamination agent
- i. is an ionic compound having exactly one positively charged atom, the positively charged atom being nitrogen or phosphorous;
- ii. contains of functional groups covalently bonded to the positively charged atom and including any one or more of a hydroxyl group, an ether group, a sulfonic acid ester group, or a carboxylic acid ester group, of being a number from 1 to 10;
- iii. comprises a total number of carbon atoms nc being from 2 to 20;
- iv. has a ratio nc/(1+nf) from 1 to 5;
- and
- v. has a charge equivalent area Ad being from at least 0.90-fold to 2.00-fold 3 of the charge equivalent area of the layered silicate As;
- and wherein
- the delamination agent is used to treat the layered silicate in an amount of at least equal to the cation exchange capacity of the layered silicate,
- with the proviso that of is greater than or equal to 2, if Lc is less than or equal to 0.6.
Dependencies are inferred from the claim text.