# US 11,898,237 B2 · Device and method for removing coating material from openings in a part

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- Number: US 11,898,237 B2
- Document ID: US11898237B2
- Status: Granted
- Kind: B2
- Application number: 17/251,782
- Filed: 2019-07-05
- Published: 2021-05-06
- Granted: 2024-02-13
- Earliest claimed: 2018-07-09
- Assignees: Siemens Energy Global GmbH & Co. KG
- Applicants: Siemens Aktiengesellschaft
- Inventors: Thomas Beck; Jens Dietrich; Oliver Katzurke; Sven Kreuziger; Marcel Krügerke; Andrea Massa; Richard Zimmermann
- Web page: https://patentgrep.com/patent/US11898237B2

## CPC

- C23C 14/54: Controlling or regulating the coating process
- B23P 6/007: {using only additive methods, e.g. build-up welding}
- C23C 4/01: Selective coating, e.g. pattern coating, without pre-treatment of the material to be coated
- C23C 4/134: Plasma spraying
- C23C 4/18: After-treatment
- C23C 14/04: Coating on selected surface areas, e.g. using masks
- C23C 14/30: by electron bombardment
- C23C 14/5873: {Removal of material}
- F01D 5/005: {Repairing methods or devices}
- B23P 2700/06: Cooling passages of turbine components, e.g. unblocking or preventing blocking of cooling passages of turbine components
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- B23P: METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS (arrangements for copying or controlling B23Q)
- F01D: NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES (machines or engines for liquids F03; non-positive displacement pumps F04D)

## Abstract

A method and device for coating a component wherein the cooling fluid ducts contained in the component have to be reopened following the coating step. The component has a first region and a second region, where the first region includes at least one cooling fluid opening having an adjoining cooling fluid channel and where the first region is to be coated with a coating material which is not to be applied in the second region.

## Claims

### Claim 1

A process for coating a component, wherein the component comprises a first region and a second region, wherein the first region comprises at least one cooling fluid opening comprising an adjoining cooling fluid channel, and wherein the first region is to be coated with a coating material which is not to be applied in the second region, the process comprising the following steps:
A) introducing the component into a first apparatus suitable for: detecting at least one reference point in the second region of the component; and determining a position of at least one cooling fluid opening in the first region of the component,
B) detecting the at least one reference point in the second region of the component and determining the position of the at least one cooling fluid opening in the first region of the component by means of the first apparatus,
C) optionally removing coating material which is present in the first region of the component,
D) optionally repairing at least one occurrence of damage in the first region of the component,
E) applying the coating material in the first region of the component, wherein the at least one cooling fluid opening is at least partly closed by the coating material,
F) detecting the at least one reference point in the uncoated second region of the component and removing the coating material in the first region of the at least one cooling fluid opening by means of a second apparatus,
wherein the second apparatus comprises at least one detection device, at least one holding device, and at least one instrument for removing coating material in the first region of cooling fluid openings,
wherein the at least one holding device is suitable for providing direct or indirect, detachable fastening of the second region of the component to the second apparatus,
wherein the at least one detection device is suitable for detecting the at least one reference point in the second region in order to determine the position of the at least one reference point and/or to adapt a position of the component on the basis of the at least one reference point,
wherein the at least one instrument for removing the coating material in the first region of the cooling fluid openings is suitable for removing the coating material in a targeted manner from the cooling fluid openings on the basis of the position of the component determined by means of the at least one detection device and/or an adapted position of the component in order to restore functionality of the cooling fluid channels, and
wherein the detecting of the at least one reference point is carried out by touching the at least one reference point.

### Claim 2 (depends on 1)

The process as claimed in claim 1,
wherein the first apparatus and the second apparatus are the same apparatus.

### Claim 3 (depends on 1)

The process as claimed in claim 1,
wherein the at least one cooling fluid opening in the first region of the component in step B) serves as reference opening with the aid of which a position of at least one further cooling fluid opening in the first region of the component is derived.

### Claim 4 (depends on 1)

The process as claimed in claim 1,
wherein the at least one reference point comprises at least one 6 point nest.

### Claim 5 (depends on 1)

The process as claimed in claim 1,
wherein the at least one cooling fluid opening comprises a relative position relative to the at least one reference point and an absolute position in the first apparatus in step B) and the second apparatus in step F),
where the absolute position of the at least one cooling fluid opening is determined in step F) on the basis of the relative position of the at least one cooling fluid opening in step B) and detection of the at least one reference point in step F), and
where removal of the coating material as in step F) is carried out on the basis of the absolute position of the at least one cooling fluid opening.

### Claim 6 (depends on 1)

The process as claimed in claim 1,
wherein reorientation of the component in the first apparatus and/or the second apparatus is carried out in step B) and/or F) on the basis of the detecting of the at least one reference point in the respective step.

### Claim 7 (depends on 1)

The process as claimed in claim 1,
wherein the at least one holding device is a constituent of the first apparatus and/or the second apparatus and contacts a surface of the second region of the component, or
wherein the at least one holding device is temporarily connected to the first apparatus and/or the second apparatus and contacts the second region of the component.

### Claim 8 (depends on 1)

The process as claimed in claim 1,
wherein a position of at least one further cooling fluid opening in the first region of the component is determined from:
the position of the at least one cooling fluid opening in the first region of the component obtained by means of the at least one detection device; and
a relative position of the at least one further cooling fluid opening relative to the at least one cooling fluid opening on the basis of construction data and/or CAD data.

### Claim 9 (depends on 1)

The process as claimed in claim 1,
wherein data obtained in step B) in respect of the position of the at least one cooling fluid opening are checked for accuracy, and
wherein a position of at least one further cooling fluid opening is determined.

### Claim 10 (depends on 1)

The process as claimed in claim 1,
wherein the first apparatus and the second apparatus comprise an identical coordinate system, and wherein the first apparatus and the second apparatus are the same apparatus.

### Claim 11 (depends on 1)

A method for producing or refurbishing a component of a turbo machine comprising a fluid stream, wherein the component comprises a first region and a second region, wherein the first region of the component is provided with a coating and is suitable for being exposed to the fluid stream of the turbo machine, the method comprising:
coating the component according to the process of claim 1.

### Claim 12 (depends on 11)

The method as claimed in claim 11,
wherein the component is selected from a group consisting of heat shields, guide vanes and rotor blades of a turbine and guide vanes and rotor blades of a compressor.

### Claim 13 (depends on 1)

The process as claimed in claim 1,
wherein the at least one instrument for removing coating material in the first region of the cooling fluid openings comprises a laser drill or a mechanical drill.
