# US 11,897,988 B2 · Hydrogenated styrene/conjugated diolefin copolymer, foaming material thereof, and application thereof

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- Number: US 11,897,988 B2
- Document ID: US11897988B2
- Status: Granted
- Kind: B2
- Application number: 17/286,919
- Filed: 2019-10-29
- Published: 2021-12-02
- Granted: 2024-02-13
- Earliest claimed: 2018-10-30
- Assignees: China Petroleum & Chemical Corporation
- Applicants: China Petroleum & Chemical Corporation
- Inventors: Hongwen Liang; Xiaojun Mo; Wangming Li; Chaozhou Liu; Fan Yang; Zheng Kang; Xu Wang; Zhenyin She
- Web page: https://patentgrep.com/patent/US11897988B2

## CPC

- C08F 236/10: with vinyl-aromatic monomers
- A43B 13/04: Plastics, rubber or vulcanised fibre
- C08F 8/04: Reduction, e.g. hydrogenation
- C08F 236/06: Butadiene
- C08J 9/122: {Hydrogen, oxygen, CO2, nitrogen or noble gases}
- C08J 2203/06: CO2, N2 or noble gases
- C08J 2203/08: Supercritical fluid
- C08J 2309/06: Copolymers with styrene
- C08J 2325/10: with conjugated dienes
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- A43B: CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- C08J: WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H (working, e.g. shaping, of plastics B29)

## Abstract

Disclosed are a hydrogenated styrene/conjugated diolefin copolymer, a foaming material thereof, and application thereof. The copolymer contains a styrene structure unit and a hydrogenated conjugated diolefin structure unit; by taking the total content of the copolymer as a reference, the content of the styrene structure unit is 15-50 wt %, the content of 1,2-polymerization structure unit in the hydrogenated conjugated diolefin structure unit is 8-32%, the degree of randomness of the styrene structure unit in the hydrogenated conjugated diolefin structure unit is 30-80%, and the degree of hydrogenation of conjugated diolefin in the copolymer is 85-100%. The tensile strength at break of the hydrogenated styrene/conjugated diolefin copolymer is 30-60 MPa, the elongation at break is 300-600%, and the hardness (Shore A) is 70-98. Moreover, a foaming body having excellent performance including more than 60% rebound and less than 30% compression deformation can be manufactured by using a supercritical carbon dioxide foaming process.

## Claims

### Claim 1

A hydrogenated styrene/conjugated diolefin copolymer, wherein the copolymer comprises a styrene-based structural unit represented by Formula 1, a hydrogenated conjugated diene-based structural unit represented by Formula 2, and a hydrogenated conjugated diene-based structural unit represented by Formula 3,
wherein R1, R2, R3, R4, R5, R6, R7, R8, and R9 are respectively H, C1-C3 alkyl, and R10 is H or C1-C4 alkyl; the content of the styrene-based structural unit is 15-50 wt %, based on the total amount of the copolymer; the content of the hydrogenated conjugated diene-based structural unit represented by Formula 3 is 8-32 wt %, based on the total amount of the hydrogenated conjugated diene-based structural unit represented by Formula 2 and the hydrogenated conjugated diene-based structural unit represented by Formula 3, the randomness degree of the styrene-based structural unit in the hydrogenated conjugated diene-based structural unit is 30-80%, and the hydrogenation degree of the conjugated diolefin in the copolymer is 85-100%.

### Claim 2 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the content of the styrene-based structural unit is 25-35 wt %, based on the total amount of the copolymer; the content of the hydrogenated conjugated diene-based structural unit represented by Formula 3 is 10-30 wt %, based on the total amount of the hydrogenated conjugated diene-based structural unit represented by Formula 2 and the hydrogenated conjugated diene-based structural unit represented by Formula 3; the randomness degree of the styrene-based structural unit in the hydrogenated conjugated diene-based structural unit is 35-75%, and the hydrogenation degree of the conjugated diolefin in the copolymer is 95-100%.

### Claim 3 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the hydrogenated styrene/conjugated diolefin copolymer has a crystallization temperature of 18° C. or more measured by DSC, and an enthalpy not less than 1.7 J/g.

### Claim 4 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein a micro-region structure formed by the styrene-based structural unit represented by Formula 1 and a micro-region structure formed by the hydrogenated conjugated diolefin structural unit represented by Formula 2 and the hydrogenated conjugated diolefin structural unit represented by Formula 3 coexist in a columnar, spherical and lamellar distribution.

### Claim 5 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the styrene-based structural unit represented by Formula 1, the hydrogenated conjugated diolefin structural unit represented by Formula 2, and the hydrogenated conjugated diolefin structural unit represented by Formula 3 are a structural unit represented by the following Formula 1-1, a structural unit represented by the following Formula 2-1, and a structural unit represented by the following Formula 3-1, respectively

### Claim 6 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer according to claim 1, wherein the copolymer has a number average molecular weight within a range of 30,000-500,000, as measured by gel chromatography.

### Claim 7 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the copolymer has a tensile strength at an elongation 300% of 8 MPa or more; a tensile strength at break of 30 Mpa or more; an elongation at break within a range of 300-600%; a Shore A hardness being 80 or more, and a Melt FLow Rate at 200° C., 5 kg within a range of 0-8 g/10 min.

### Claim 8 (depends on 1)

A foaming material obtained by foaming the hydrogenated styrene/conjugated diolefin copolymer of claim 1.

### Claim 9 (depends on 8)

The foaming material of claim 8, wherein the foaming material has a rebound elasticity within a range of 58-65% measured according to the standard ASTM-D2632, and a compression deformation within a range of 20-28% measured according to the standard GB/T6669-2008.

### Claim 10 (depends on 8)

The foaming material of claim 8, wherein the foaming is supercritical carbon dioxide foaming or supercritical nitrogen gas foaming.

### Claim 11 (depends on 1)

A method for preparing foamed shoe soles, the method comprising utilizing the hydrogenated styrene/conjugated diolefin copolymer of claim 1.

### Claim 12 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the content of the styrene-based structural unit is 18-45 wt %, based on the total amount of the copolymer.

### Claim 13 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the content of the hydrogenated conjugated diene-based structural unit represented by Formula 3 is 12-25 wt %, based on the total amount of the hydrogenated conjugated diene-based structural unit represented by Formula 2 and the hydrogenated conjugated diene-based structural unit represented by Formula 3.

### Claim 14 (depends on 2)

The hydrogenated styrene/conjugated diolefin copolymer of claim 2, wherein the content of the hydrogenated conjugated diene-based structural unit represented by Formula 3 is 12-25 wt %, based on the total amount of the hydrogenated conjugated diene-based structural unit represented by Formula 2 and the hydrogenated conjugated diene-based structural unit represented by Formula 3.

### Claim 15 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the hydrogenated styrene/conjugated diolefin copolymer has a crystallization temperature of 18-70° C. measured by DSC, and an enthalpy of 2-25 J/g.

### Claim 16 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer according to claim 1, wherein the copolymer has a number average molecular weight within a range of 40,000-200,000, as measured by gel chromatography.

### Claim 17 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer according to claim 1, wherein the copolymer has a number average molecular weight within a range of 50,000-80,000, as measured by gel chromatography.

### Claim 18 (depends on 1)

The hydrogenated styrene/conjugated diolefin copolymer of claim 1, wherein the copolymer has a tensile strength at an elongation 300% of 10-20 Mpa; a tensile strength at break of 30-60 MPa; an elongation at break within a range of 350-500%; a Shore A hardness being within a range of 80-98, and a Melt Flow Rate at 200 C., 5 kg within a range of 1-2 g/10 min.

### Claim 19 (depends on 8)

The foaming material of claim 8, wherein the foaming material is obtained by physically foaming.
