# US 11,897,734 B2 · Systems and methods for guiding a crane operator

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- Number: US 11,897,734 B2
- Document ID: US11897734B2
- Status: Granted
- Kind: B2
- Application number: 18/109,972
- Filed: 2023-02-15
- Published: 2023-08-24
- Granted: 2024-02-13
- Earliest claimed: 2021-04-12
- Assignees: Structural Services, Inc.
- Applicants: Structural Services, Inc.
- Inventors: James T. Benzing; William R. Haller; Seth T. Slavin; Marta Kasica-Soltan
- Web page: https://patentgrep.com/patent/US11897734B2

## CPC

- B66C 13/16: Applications of indicating, registering, or weighing devices (in crane hooks B66C1/40; in safety gear B66C15/00; weighing-apparatus G01G; remote indicating in general G08)
- B66C 13/46: Position indicators for suspended loads or for crane elements
- B66C 13/48: Automatic control of crane drives for producing a single or repeated working cycle; Program control
- G01S 17/08: for measuring distance only (indirect measurement G01S17/46; active triangulation systems G01S17/48)
- G06Q 10/08: Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q 50/08: Construction
- B66C: CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES ({specially adapted for lifting invalids A61G7/10;} rope, cable, or chain winding mechanisms, braking or detent devices therefor B66D; specially adapted for nuclear reactors G21)
- G01S: RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G06Q: INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR

## Abstract

The present disclosure presents systems and methods for assisting a crane operator. An imaging system automatically images each building material object contained within a shakeout field on a construction site and processes the images to determine each object's identifying indicium and its geometric properties. These values are compared with a construction site database to ensure that all necessary building materials are present. A positioning device tracks, in real time, the location of the imaging system, the location of structural members within the shakeout field, and/or other important features of the job site, such as obstacles that the crane operator will need to avoid while lifting a structural member from its initial location to its destination location. Real-time images of the construction site, including indications of the next building material object to be hoisted and/or a path between the object's initial and final locations, can be generated to guarantee that the crane operator hoists the expected object to the expected location.

## Claims

### Claim 1

A guidance system for guiding a crane operator to a location of a first building material object having a first identifying indicium and located within a shakeout field, the guidance system comprising:
an imager providing at least one image of the shakeout field, including the first building material object;
a GPS receiver coupled to a hook-block of a crane operated by the crane operator, wherein the GPS receiver is configured to provide a GPS location of the hook-block and a GPS location of the first building material object within the shakeout field; and
a computer coupled to the imager and the GPS receiver, wherein the computer is configured to:
recognize the first building material object within the shakeout field image based upon the first identifying indicium; and
provide a visual recognition to the crane operator for guiding the operation of the hook-block to the location of the first building material object based on of the GPS location of the first building material object.

### Claim 2 (depends on 1)

The system of claim 1, wherein the GPS receiver provides a two-dimensional location of the hook-block.

### Claim 3 (depends on 1)

The system of claim 1, wherein the computer determines a two-dimensional location of the first recognized building material object.

### Claim 4 (depends on 3)

The system of claim 3, wherein the visual recognition includes the two-dimensional location of the recognized building material object.

### Claim 5 (depends on 1)

The system of claim 1, wherein the imager includes a wavelength-responsive progressive scan CMOS imager.

### Claim 6 (depends on 1)

The system of claim 1, wherein the imager is calibrated for lens and perspective distortion.

### Claim 7 (depends on 6)

The system of claim 6, wherein the imager is calibrated to determine a GPS position of the imaged object.

### Claim 8

A guidance system for guiding a crane operator to a location of a first building material object having a first identifying indicium and located within a shakeout field, the guidance system comprising:
an imager mounted on a hook-block of a crane, the imager providing a sequence of overlapping images of the shakeout field;
a GPS receiver coupled to the imager and the hook-block, wherein the GPS receiver is capable of providing a GPS location of the hook-block and a GPS location of the first building material object;
a computer coupled to the imager and the GPS receiver, wherein the computer is configured to:
generate an image of the shakeout field including the first building material object based on the sequence of overlapping images;
recognize the first building material object within the image; recognize the first identifying indicium of the first building material object within the image; and
provide a visual recognition to the crane operator for guiding the operation of the hook-block to the location of the first building material object based on of the GPS location of the first building material object.

### Claim 9 (depends on 8)

The system of claim 8, wherein the computer determines a two-dimensional location of the hook-block and a two-dimensional location of the first recognized building material object.

### Claim 10 (depends on 9)

The system of claim 9, wherein the visual recognition includes the two-dimensional location of the hook-block.

### Claim 11 (depends on 10)

The system of claim 10, wherein the visual recognition includes the two-dimensional location of the recognized building material object.

### Claim 12 (depends on 8)

The system of claim 8, wherein the imager includes a wavelength-responsive progressive scan CMOS imager.

### Claim 13 (depends on 8)

The system of claim 8, wherein the imager is calibrated for lens and perspective distortion.

### Claim 14 (depends on 13)

The system of claim 13, wherein the imager is calibrated to determine a GPS position of each image pixel.

### Claim 15

A guidance system for guiding a crane operator to a location of a first building material object having a first identifying indicium and located within a shakeout field, the guidance system comprising:
an imager mounted on a hook-block of a crane, wherein the imager is configured to generate one or more images of the shakeout field;
a GPS receiver coupled to the imager and the hook-block, wherein the GPS receiver is capable of providing a GPS location of the hook-block and a GPS location of the first building material object; and
a computer coupled to the imager and the GPS receiver, wherein the computer is configured to:
generate a composite image of the shakeout field including the first building material object based on the one or more images;
recognize the first identifying indicium of the first building material object within the composite image;
recognize the first building material object within the shakeout field image based on the first identifying indicium;
obtain the GPS position of the first building material object; and
provide a visual recognition to the crane operator for guiding the operation of the hook-block to the location of the first building material object based on of the GPS location of the first building material object.

### Claim 16 (depends on 15)

The system of claim 15, wherein the computer determines a two-dimensional location of the hook-block.

### Claim 17 (depends on 16)

The system of claim 16, wherein the computer determines a two-dimensional location of the first recognized building material object.

### Claim 18 (depends on 17)

The system of claim 17, wherein the visual recognition includes the two-dimensional location of the recognized building material object relative to the two-dimensional location of the hook-block.

### Claim 19 (depends on 15)

The system of claim 15, wherein the imager includes a wavelength-responsive progressive scan CMOS imager.

### Claim 20 (depends on 19)

The system of claim 19, wherein the imager is calibrated for lens and perspective distortion.

### Claim 21 (depends on 15)

The system of claim 15, wherein the imager is calibrated to determine a GPS location of the imaged object.

### Claim 22

A guidance system for guiding a crane operator to a location of a first building material object having a first identifying indicium and located within a shakeout field, the guidance system comprising:
means for providing one or more images of the shakeout field;
a GPS receiver for providing a location of the hook-block and a GPS location of the first building material object; and a computer coupled to the imaging means and the GPS receiver, the computer configured to:
generate a composite image of the shakeout field including the first building material object based on the one or more images;
recognize the first building material object within the composite image using the first identifying indicium;
obtain the GPS location of the first building material object and the GPS location of the hook-block; and
provide a visual recognition to the crane operator for guiding the operation of the hook-block to the location of the first building material object based on of the GPS location of the first building material object.

### Claim 23 (depends on 8)

The guidance system of claim 8, wherein the image is formed from a sequence of overlapping images of the shakeout field.

### Claim 24 (depends on 23)

The guidance system of claim 23, wherein the image includes a stitched sequence of the overlapping images formed into a composite image.

### Claim 25 (depends on 15)

The guidance system of claim 15, wherein the composite image is formed from a sequence of overlapping images of the shakeout field.

### Claim 26 (depends on 25)

The guidance system of claim 25, wherein the composite image includes a stitched sequence of the overlapping images formed into the composite image.

### Claim 27 (depends on 22)

The guidance system of claim 22, wherein the composite image is formed from a sequence of overlapping images of the shakeout field.

### Claim 28 (depends on 27)

The guidance system of claim 27, wherein the composite image includes a stitched sequence of the overlapping images formed into the composite image.
