# US 11,897,351 B2 · Electrical connector

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- Number: US 11,897,351 B2
- Document ID: US11897351B2
- Status: Granted
- Kind: B2
- Application number: 17/514,150
- Filed: 2021-10-29
- Published: 2023-03-09
- Granted: 2024-02-13
- Earliest claimed: 2021-09-03
- Assignees: T-Conn Precision Corporation
- Applicants: T-Conn Precision Corporation
- Inventors: Ju-Ping Li
- Web page: https://patentgrep.com/patent/US11897351B2

## CPC

- B60L 53/16: Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
- B60L 53/305: {Communication interfaces}
- H01R 13/10: Sockets for co-operation with pins or blades
- H01R 13/50: formed as an integral body (H01R13/514 takes precedence)
- H01R 2201/26: for vehicles
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/7072: Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
- Y02T 90/14: Plug-in electric vehicles
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

An electrical connector has a base, a first power terminal, a second power terminal, and multiple signal terminals. The base has a connecting portion having a flat face divided into a first region and a second region. The first and the second power terminals are disposed within the first region of the connecting portion. The multiple signal terminals are disposed within the second region of the connecting portion. At least one signal terminal is apart from the first power terminal by a first distance, and at least one of the other signal terminals is apart from the second power terminal by a second distance. The second distance is larger than the first distance. Arrangement of the first power terminal, the second power terminal, and the multiple signal terminals prevents the first power terminal, the second power terminal, and the multiple signal terminals from interfering with one another.

## Claims

### Claim 1

An electrical connector comprising:
a base having
a connecting portion having a flat face divided into a first region and a second region;
two power terminals including a first power terminal and a second power terminal, and the first power terminal and the second power terminal disposed at the connecting portion and within the first region; and
multiple signal terminals disposed at the connecting portion and within the second region, wherein
at least one of the multiple signal terminals is apart from the first power terminal by a first distance;
at least one of the other multiple signal terminals is apart from the second power terminal by a second distance; and
the second distance is larger than the first distance; and
wherein
a distance defined between the first power terminal and the second power terminal is larger than a distance defined between each two of the multiple signal terminals that are disposed adjacent to each other;
the distance defined between the first power terminal and the second power terminal is larger than a distance defined between each one of the multiple signal terminals and the first power terminal; and
the distance defined between the first power terminal and the second power terminal is larger than a distance defined between each one of the multiple signal terminals and the second power terminal.

### Claim 2 (depends on 1)

The electrical connector as claimed in claim 1, wherein
three of the multiple signal terminals are respectively for charging detection (Charge DET), confirmation of batteries communication (Cable DET), and batteries awaking (Wake up) and are arranged within the second region and are disposed adjacent to a border between the first region and the second region;
the signal terminal for charging detection (Charge DET) is apart from the first power terminal by the first distance; and
the other two signal terminals respectively for confirmation of batteries communication (Cable DET) and batteries awaking (Wake up) are each apart from the second power terminal by the second distance.

### Claim 3 (depends on 2)

The electrical connector as claimed in claim 2, wherein three of the multiple signal terminals are respectively for low-voltage bus signal (CAN L), high-voltage bus signal (CAN H), and terminal test (Terminal DET) and are disposed within the second region and away from the first region.

### Claim 4 (depends on 2)

The electrical connector as claimed in claim 2, wherein one of the multiple signal terminals is for not available (N/A), is disposed adjacent to the border between the first region and the second region, is apart from the first power terminal by the first distance, and is apart from the second power terminal by the second distance.

### Claim 5 (depends on 4)

The electrical connector as claimed in claim 4, wherein the connecting portion is a round pillar and has the flat face being circular and divided into two semi-circles which are respectively the first region and the second region.

### Claim 6 (depends on 5)

The electrical connector as claimed in claim 5, wherein
the base has a recession being circular in cross-section;
the connecting portion is disposed within the recession and extends upward from a bottom of the recession; and
an annular space is formed between an inner side surface defined around the recession and a peripheral surface of the connecting portion.

### Claim 7 (depends on 5)

The electrical connector as claimed in claim 5, wherein
one of two ends of each one of the first power terminal and the second power terminal is disposed adjacent to the flat face of the connecting portion, is hollow, and is formed as an inserting hole; and
the other one of the two ends of each one of the first power terminal and the second power terminal is exposed at a bottom of the base;
wherein an elastic connector is disposed within the inserting hole of each one of the first power terminal and the second power terminal and has multiple connecting points.

### Claim 8 (depends on 7)

The electrical connector as claimed in claim 7, wherein the elastic connector is a crown spring connector.

### Claim 9 (depends on 5)

The electrical connector as claimed in claim 5, wherein
multiple terminal recessions are formed in the connecting portion;
one of two ends of each one of the terminal recessions is defined through the flat face of the connecting portion, and the other one of the two ends of each one of the terminal recessions is defined through a bottom of the base to form a pin hole; and
one of two ends of each one of the multiple signal terminals is a contact being tubular, and the other one of two ends of each one of the multiple signal terminals is a narrow pin;
wherein the contact of each of the multiple signal terminals is disposed within a respective one of the terminal recessions, and the narrow pin of each of the multiple signal terminals extends out from the pin hole.

### Claim 10 (depends on 2)

The electrical connector as claimed in claim 2, wherein the connecting portion is a round pillar and has the flat face being circular and divided into two semi-circles which are respectively the first region and the second region.

### Claim 11 (depends on 10)

The electrical connector as claimed in claim 10, wherein
the base has a recession being circular in cross-section;
the connecting portion is disposed within the recession and extends upward from a bottom of the recession; and
an annular space is formed between an inner side surface defined around the recession and a peripheral surface of the connecting portion.

### Claim 12 (depends on 10)

The electrical connector as claimed in claim 10, wherein
one of two ends of each one of the first power terminal and the second power terminal is disposed adjacent to the flat face of the connecting portion, is hollow, and is formed as an inserting hole; and
the other one of the two ends of each one of the first power terminal and the second power terminal is exposed at a bottom of the base;
wherein an elastic connector is disposed within the inserting hole of each one of the first power terminal and the second power terminal and has multiple connecting points.

### Claim 13 (depends on 12)

The electrical connector as claimed in claim 12, wherein the elastic connector is a crown spring connector.

### Claim 14 (depends on 10)

The electrical connector as claimed in claim 10, wherein
multiple terminal recessions are formed in the connecting portion;
one of two ends of each one of the terminal recessions is defined through the flat face of the connecting portion, and the other one of the two ends of each one of the terminal recessions is defined through a bottom of the base to form a pin hole; and
one of two ends of each one of the multiple signal terminals is a contact being tubular, and the other one of two ends of each one of the multiple signal terminals is a narrow pin;
wherein the contact of each of the multiple signal terminals is disposed within a respective one of the terminal recessions, and the narrow pin of each of the multiple signal terminals extends out from the pin hole.

### Claim 15 (depends on 1)

The electrical connector as claimed in claim 1, wherein the connecting portion is a round pillar and has the flat face being circular and divided into two semi-circles which are respectively the first region and the second region.

### Claim 16 (depends on 15)

The electrical connector as claimed in claim 15, wherein
the base has a recession being circular in cross-section;
the connecting portion is disposed within the recession and extends upward from a bottom of the recession; and
an annular space is formed between an inner side surface defined around the recession and a peripheral surface of the connecting portion.

### Claim 17 (depends on 15)

The electrical connector as claimed in claim 15, wherein
one of two ends of each one of the first power terminal and the second power terminal is disposed adjacent to the flat face of the connecting portion, is hollow, and is formed as an inserting hole; and
the other one of the two ends of each one of the first power terminal and the second power terminal is exposed at a bottom of the base;
wherein an elastic connector is disposed within the inserting hole of each one of the first power terminal and the second power terminal and has multiple connecting points.

### Claim 18 (depends on 17)

The electrical connector as claimed in claim 17, wherein the elastic connector is a crown spring connector.

### Claim 19 (depends on 15)

The electrical connector as claimed in claim 15, wherein
multiple terminal recessions are formed in the connecting portion;
one of two ends of each one of the terminal recessions is defined through the flat face of the connecting portion, and the other one of the two ends of each one of the terminal recessions is defined through a bottom of the base to form a pin hole; and
one of two ends of each one of the multiple signal terminals is a contact being tubular, and the other one of two ends of each one of the multiple signal terminals is a narrow pin;
wherein the contact of each of the multiple signal terminals is disposed within a respective one of the terminal recessions, and the narrow pin of each of the multiple signal terminals extends out from the pin hole.
