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US 11,891,471 B2Granted
Flexible polyurethane foams with high water absorption capacity
AssigneeBASF SE
InventorsMarkus Schuette, Heinz-Dieter Lutter, Anne Schubert
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Abstract
Described herein is a process for producing a hydrophilic flexible polyurethane foam. Also described herein is a flexible polyurethane foam obtainable by such a process and a method of using such a flexible polyurethane foam for treating wounds.
Claims14
A process for producing a hydrophilic flexible polyurethane foam, comprising mixing
- (a) at least one polyurethane prepolymer (a) having an isocyanate content of 5 to 10% by weight, based on the weight of the at least one polyurethane prepolymer (a), and
- (b) at least one aqueous component (b)
- in a ratio by weight of the at least one polyurethane prepolymer (a) to the at least one aqueous component (b) from 3:1 to 1:1.2 and allowing the mixture to react to form the flexible polyurethane foam,
- wherein the at least one polyurethane prepolymer (a) is obtained by mixing and reacting at least one isocyanate (a1) with at least one polyetherol (a2),
- wherein:
- the at least one isocyanate (a1) comprises methylenediphenylene diisocyanate,
- the at least one polyetherol (a2) has a hydroxyl number of 30 to 60 mg KOH/g and an ethylene oxide content of at least 60% by weight, based on the total weight of ethylene oxide and propylene oxide used to prepare the at least one polyetherol (a2), the at least one difunctional and/or trifunctional starter molecule in a first step up to a hydroxyl number of 400 to 1200 mg KOH/g, followed by an alkoxylation of the propoxylated starter molecule with a mixture of ethylene oxide and propylene oxide and finally an ethoxylation of the alkoxylation product thus obtained with 2 to 10% by weight ethylene oxide, based on the alkylene oxide used for producing the at least one polyetherol (a2), and
- the at least one aqueous component (b) comprises at least 90% by weight water (b1) and up to 10% by weight non-silicone-containing surface-active substances (b2), based in each case on the total weight of the at least one aqueous component (b).
5 more elements
Dependencies are inferred from the claim text.