Semiconductor die including stress-resistant bonding structures and methods of forming the same
AssigneeTaiwan Semiconductor Manufacturing Company, Ltd.
InventorsHui-Min Huang, Ming-Da Cheng, Chang-Jung Hsueh, Wei-Hung Lin, Kai Jun Zhan, Wan-Yu Chiang
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Abstract
A semiconductor die including mechanical-stress-resistant bump structures is provided. The semiconductor die includes dielectric material layers embedding metal interconnect structures, a connection pad-and-via structure, and a bump structure including a bump via portion and a bonding bump portion. The entirety of a bottom surface of the bump via portion is located within an area of a horizontal top surface of a pad portion of the connection pad-and-via structure.
Claims20
A semiconductor die comprising:
- dielectric material layers embedding metal interconnect structures;
- a connection pad-and-via structure located on a first side of the dielectric material layers, wherein the connection pad-and-via structure comprises a connection via portion that vertically extending through a pad-level dielectric material layer and contacting one of the metal interconnect structures and a pad portion contacting a horizontal surface of the pad-level dielectric material layer;
- a bump-level dielectric material layer overlying the connection pad-and-via structure;
- and
- a bump structure located on the bump-level dielectric material layer and comprising a bump via portion extending through the bump-level dielectric material layer and contacting the pad portion, wherein an entirety of a bottom surface of the bump via portion is located within an area of a horizontal top surface of the pad portion of the connection pad-and-via structure, wherein a lateral distance between opposing segments of an outer sidewall of the connection via portion is greater than twice a thickness of the pad portion of the connection pad-and-via structure.
A semiconductor structure comprising a semiconductor die, wherein:
- the semiconductor die comprises dielectric material layers embedding metal interconnect structures and a bump structure that includes a bonding bump portion and a bump via portion extending toward the metal interconnect structures, and further comprises a connection pad-and-via structure located between the bump via portion and the metal interconnect structures and comprising a connection via portion that vertically extends through a pad-level dielectric material layer and contacts one of the metal interconnect structures and comprising a pad portion contacting a horizontal surface of the pad-level dielectric material layer and contacting the bump via portion;
- a solder material portion is attached to the bump structure;
- and
- a vertical axis passing through a geometrical center of the solder material portion is laterally offset from a vertical axis passing through a geometrical center of the bump via portion.
A method of forming a semiconductor structure including a semiconductor die, comprising:
- forming dielectric material layers and metal interconnect structures over a semiconductor substrate, wherein the dielectric material layers comprise a pad-level dielectric material layer;
- forming a connection via cavity through the pad-level dielectric material layer;
- forming a connection pad-and-via structure over the dielectric material layers by depositing and patterning a metallic material having a thickness less than one half of a maximum lateral dimension of the connection via cavity in the connection via cavity and over the pad-level dielectric material layer, wherein a dimple that is not filled with the metallic material is formed within the connection via portion upon deposition of the metallic material, wherein the connection pad-and-via structure comprises a connection via portion that extends through the pad-level dielectric material layer and a pad portion that overlies the pad-level dielectric material layer;
- forming a bump-level dielectric material layer over the connection pad-and-via structure, wherein the dimple is filled with a dielectric material of the bump-level dielectric material layer;
- and
- forming a bump structure on the bump-level dielectric material layer, wherein the bump structure comprises a bump via portion extending through the bump-level dielectric material layer and contacting the pad portion and a bonding bump portion overlying the bump-level dielectric material layer, wherein a vertical axis passing through a geometrical center of the bump via portion is laterally offset from a vertical axis passing through a geometric center of the connection via portion of the connection pad-and-via structure.
Dependencies are inferred from the claim text.