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US 11,884,044 B2Granted
Process for producing a multilayer laminate
AssigneeBorealis AG
InventorsStefan Hellstrom, Francis Costa, Jeroen Oderkerk, Bert Broeders
Life of this patent
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Abstract
The present invention relates to a lamination process for producing a multilayer laminate, preferably to a lamination process for producing a photovoltaic (PV) module, and to a PV module laminate.
Claims16
A process for producing a multilayer laminate being a photovoltaic (PV) module comprising, in the given order, a protective front layer element, a front encapsulation layer element, a photovoltaic element, a rear encapsulation layer element, and a protective back layer element,
- wherein any one or more of the front encapsulation layer element or rear encapsulation layer element is/are a polymeric layer element(s) (LE);
- the protective front layer element is a first substrate element being a glass element;
- and
- the protective back layer element is a second substrate element being a glass element;
- wherein the polymeric layer element (LE) comprises a polymer composition comprising:
- (a) a polymer;
- and wherein the process comprises the steps of:
- (i) assembling step to arrange the at least one substrate element and the at least one polymeric layer element (LE) in form of a multilayer assembly;
- (ii) heating step to heat up the multilayer assembly;
- (iii) pressure build up step, where the pressure on the multilayer assembly is gradually increased in a single or multiple steps;
- (iv) pressure holding step, where the pressure is kept on the multilayer assembly at the heated conditions attained at the end of step (ii);
- and
- (v) recovering step to cool and remove the obtained multilayer laminate for later use;
- wherein the pressure during pressure holding step (iv) is kept at 790 mbar or below;
- and
- wherein average thickness variation of the resultant multilayer laminate is 60% or less, wherein the average thickness variation (%) is the average of the thickness variation of two opposite edges of the multilayer laminate compared to the middle of the multilayer laminate.
13 more elements
Dependencies are inferred from the claim text.