System and method for providing three-dimensional object structural support with a multi-nozzle extruder
AssigneeXerox Corporation
InventorsDavid A Mantell, Jason O'Neil, Christopher G. Lynn, Peter J. Nystrom
Life of this patent
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Abstract
A method of operating a multi-nozzle extruder in an additive manufacturing system enables support structure to be formed while an object is also being formed. The method includes opening more than one nozzle in the multi-nozzle extruder, and operating an actuator with a controller to move the multi-nozzle extruder along a path to form a first group of multiple parallel ribbons of support structure simultaneously with material extruded from the more than one open nozzle.
Claims10
An additive manufacturing system comprising:
- a multi-nozzle extruder having a faceplate with a plurality of nozzles;
- a plurality of valves, each valve in the plurality of valves being configured to open and close one of the nozzles in a one-to-one correspondence;
- an actuator operatively connected to the multi-nozzle extruder, the actuator being configured to move the multi-nozzle extruder in a plane parallel to the faceplate that has a pair of orthogonal axes that define a 0°, 180°, 90°, or 270° path of movement for the multi-nozzle extruder in the plane and to move the multi-nozzle extruder toward and away from a surface on which the multi-nozzle extruder emits extrusion material;
- and
- a controller operatively connected to the plurality of valves and the actuator, the controller being configured to:
- operate more than one valve in the plurality of valves to open more than one nozzle in the multi-nozzle extruder;
- and
- operate the actuator to move the multi-nozzle extruder along a path in the plane parallel to the faceplate at one of a 45°, −45°, 135°, or −135° direction with reference to the orthogonal axes to form with material extruded simultaneously from the more than one open nozzle a first group of multiple parallel ribbons of support structure outside a perimeter of a layer of an object being formed on the surface.
The system of clam 2 wherein the first angle is either at 0°, 180°, 90°, or 270°.
Dependencies are inferred from the claim text.