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US 11,845,235 B2Granted
Synthetic molded slabs, and systems and methods related thereto
AssigneeCambria Company LLC
InventorsJon Louis Grzeskowiak, II, Martin E. Davis
Life of this patent
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Abstract
This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).
Claims20
A process of forming a processed slab from different particulate mineral mixes, comprising:
- positioning a slab mold in a substantially non-horizontal orientation, the slab mold defining a mold space that is at least 6 feet long by at least 2 feet wide;
- dispensing a first combination of differently pigmented particulate materials into the substantially non-horizontally oriented mold to define a first layer defined by the first combination of differently pigmented particulate materials;
- dispensing additional pigmented particulate material to define a plurality of successive layers of differently pigmented particulate material;
- adjusting the mold to a substantially horizontal orientation while the multiple pigmented particulate materials are in the mold;
- and
- vibrating and compacting the multiple pigmented particulate materials arranged in the mold while the mold is in the substantially horizontal orientation.
3 more elements
A process of forming a processed slab from different particulate mineral mixes, comprising:
- positioning a slab mold in a substantially non-horizontal orientation, the slab mold defining a mold space that is at least 6 feet long by at least 2 feet wide, the mold space having a first edge thickness that is smaller than and parallel to a second edge thickness proximate to an upwardly facing opening of the mold;
- dispensing a first combination of differently pigmented particulate materials into the substantially non-horizontally oriented mold, while a mold end cap associated with the upwardly facing opening is in an open position, to define a first layer defined by the first combination of differently pigmented particulate materials;
- dispensing additional pigmented particulate material into the substantially non-horizontally oriented mold, while the mold end cap is in the open position, to define a plurality of successive layers of differently pigmented particulate material;
- adjusting the mold to a substantially horizontal orientation while the multiple pigmented particulate materials are in the mold;
- and
- vibrating and compacting the multiple pigmented particulate materials arranged in the mold while the mold is in the substantially horizontal orientation and the mold end cap is in a closed position.
3 more elements
Dependencies are inferred from the claim text.