Toner production method
AssigneeKao Corporation
InventorsShoichi Murata, Manabu Suzuki, Yuki Wakabayashi
Life of this patent
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Abstract
A method for producing a toner, including aggregating and coalescing resin particles and colorant particles in an aqueous medium. The resin particles contain, in the same or different particles, an amorphous polyester-based resin which is a polycondensate of an alcohol component containing an aromatic alcohol and a carboxylic acid component, and a crystalline polyester resin. The colorant particles contain a colorant and an addition polymer of a raw material monomer containing an addition-polymerizing monomer having an aromatic group. A ratio by mass of the colorant to the addition polymer in the colorant particles is 50/50 or more and 95/5 or less.
Claims16
A method for producing a toner, comprising:
- aggregating and coalescing resin particles and colorant particles in an aqueous medium to form coalesced particles, wherein
- in the aggregating and coalescing resin particles and colorant particles, adding an aggregating agent in an amount of from 5 parts by mass to 50 parts by mass, relative to the total amount 100 parts by mass of resins,
- each resin particle comprises an amorphous polyester-based resin which is a composite resin comprising a polyester resin segment being a polycondensate of an alcohol component comprising an aromatic alcohol and a carboxylic acid component, an addition polymer resin segment being an addition polymer of a raw material monomer comprising a styrenic compound, and a structural unit derived from a bireactive monomer bonding to the polyester resin segment and the addition polymer resin segment via a covalent bond, and a crystalline polyester resin, wherein each resin particle is formed by mixing the amorphous polyester-based resin and the crystalline polyester resin, or by mixing a particle comprising the amorphous polyester-based resin and a particle comprising the crystalline polyester resin,
- the colorant particles comprise a carbon black and an addition polymer of a raw material monomer comprising a styrene and an addition-polymerizing monomer comprising a polyalkylene oxide group, wherein a pH value of the carbon black is from 5 to 6.8,
- an amount of the styrene in the raw material monomer for the addition polymer in the colorant particles is at least 30% by mass, and
- a ratio by mass of the carbon black to the addition polymer in the colorant particles is from 50/50 to 95/5, and
- a degree of circularity of the coalesced particle is from 0.960 to 0.990.
Dependencies are inferred from the claim text.