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US 11,834,399 B2Granted
Optimized thermal separation by prior gas exchange
AssigneeEvonik Operations GmbH
InventorsAlexander Brächer, Ana Markovic, Anna Chiara Sale, Dirk Fridag, Johannes Knossalla, Peter Kucmierczyk, Robert Franke
Life of this patent
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Abstract
A process can be used for preparing aldehydes from C2 to C20 olefins with a subsequent thermal separation for removal of the aldehyde formed. The process involves a membrane separation, which is preceded by performance of a gas exchange by which the proportion of the partial pressure represented by carbon monoxide or hydrogen is increased in order to reduce catalyst losses.
Claims20
A process for preparing an aldehyde, the process comprising at least:
- a) reacting, in a hydroformylation, at least one C2 to C20 olefin with synthesis gas in the presence of a homogeneously dissolved catalyst system comprising at least one metal from the group consisting of Co and Rh, and a phosphorus ligand;
- wherein the hydroformylation is conducted in at least one reaction zone and at a pressure of 10 to 350 bar absolute, which affords a first liquid reaction output containing at least the aldehyde and unconverted olefins, and wherein a partial pressure of CO or H2 accounts for at most 70% of a total gas pressure of all gaseous substances present;
- b) performing a gas exchange with the first liquid reaction output, which affords a second liquid reaction output in which the partial pressure of CO or H2 accounts for more than 90% of the total gas pressure;
- c) expanding the second liquid reaction output obtained from b) in a single-stage or multistage expansion, to a pressure of less than 1 bar absolute, which affords a third liquid reaction output;
- and
- d) feeding the third liquid reaction output obtained from c) to a thermal separation in order to separate the third liquid reaction output into a low-boiling fraction and a high-boiling fraction, with the low-boiling fraction containing at least a portion of the aldehyde.
3 more elements
Dependencies are inferred from the claim text.