Electronic trip unit with thermal capacity measurement and display
AssigneeEaton Intelligent Power Limited
InventorsDaniel A. Hosko, James L Lagree, Donald T. McComas
Life of this patent
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Abstract
Systems and methods for providing information about thermal overload conditions and near-miss tripping events in a circuit interrupter are disclosed. The systems and methods provide a user with detailed information about thermal overload and near-miss tripping events, including how much time remains until a trip will be initiated due to a thermal overload, and what the real-time thermal capacity of the circuit interrupter is after a thermal overload condition ends.
Claims18
An electronic trip unit for a circuit interrupter, the trip unit comprising:
- a processor comprising a timer and structured to receive an output of a current sensor sensing current flowing through a busbar of the circuit interrupter;
- and
- a user interface,
- wherein the processor is configured to detect a thermal overload condition in the circuit interrupter based on the sensed current,
- wherein, after detection of the thermal overload condition, the processor is configured to determine a countdown of how much time remains until a maximum thermal capacity of the circuit interrupter is exceeded,
- wherein, upon the current decreasing such that the circuit interrupter exits the thermal overload condition, the processor is configured to determine the present thermal capacity of the circuit interrupter,
- wherein the processor is configured to display the countdown and the present thermal capacity on the user interface, and
- wherein the electronic trip unit is configured to initiate a trip of the circuit interrupter if the sensed current exceeds the maximum thermal capacity.
A circuit interrupter comprising:
- a first terminal and a second terminal;
- a busbar disposed between the first terminal and the second terminal;
- separable contacts structured to be moveable between a closed position and an open position, the first and second terminals being electrically disconnected from each other when the separable contacts are in the open position;
- an operating mechanism structured to open and close the separable contacts;
- a current sensor configured to sense current flowing through the busbar;
- and
- an electronic trip unit to structured to actuate the operating mechanism, the electronic trip unit comprising:
- a processor comprising a timer and structured to receive an output of a current sensor sensing current flowing through a conductor of the circuit interrupter;
- and
- a user interface,
- wherein the processor is configured to detect a thermal overload condition in the circuit interrupter based on the sensed current,
- wherein, after detection of the thermal overload condition, the processor is configured to determine a countdown of how much time remains until a maximum thermal capacity of the circuit interrupter is exceeded,
- wherein, upon the current decreasing such that the circuit interrupter exits the thermal overload condition, the processor is configured to determine the present thermal capacity of the circuit interrupter,
- wherein the processor is configured to display the countdown and the present thermal capacity on the user interface, and
- wherein the electronic trip unit is configured to initiate a trip of the circuit interrupter if the sensed current exceeds the maximum thermal capacity.
A method of informing a user of a circuit interrupter that a thermal overload condition is present in the circuit interrupter, the method comprising:
- providing a current sensor structured to sense current flowing through a busbar of the circuit interrupter;
- providing an electronic trip unit, the electronic trip unit comprising:
- a processor comprising a timer and structured to receive an output of the current sensor;
- and
- a user interface,
- detecting, with the processor, a thermal overload condition in the circuit interrupter based on the sensed current;
- determining, with the processor, after detection of the thermal overload condition, a countdown of how much time remains until a maximum thermal capacity of the circuit interrupter is exceeded;
- determining, with the processor, upon the current decreasing such that the circuit interrupter exits the thermal overload condition, the present thermal capacity of the circuit interrupter;
- and
- displaying the countdown and the present thermal capacity on the user interface.
Dependencies are inferred from the claim text.