# US 11,809,128 B2 · Image forming apparatus capable of controlling extension of use of drum cartridge

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- Number: US 11,809,128 B2
- Document ID: US11809128B2
- Status: Granted
- Kind: B2
- Application number: 17/667,736
- Filed: 2022-02-09
- Published: 2022-05-19
- Granted: 2023-11-07
- Earliest claimed: 2020-01-29
- Assignees: Brother Kogyo Kabushiki Kaisha
- Applicants: Brother Kogyo Kabushiki Kaisha
- Inventors: Tadao Kyotani; Chieko Mimura
- Web page: https://patentgrep.com/patent/US11809128B2

## CPC

- G03G 15/553: {Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job}
- G03G 21/1882: {details of the communication with memory, e.g. wireless communication, protocols}
- G03G 15/0863: {provided with identifying means or means for storing process- or use parameters, e.g. an electronic memory}
- G03G 21/1878: {Electronically readable memory}
- G03G 21/1896: {mechanical or optical identification means, e.g. protrusions, bar codes}
- G06F 3/121: {Facilitating exception or error detection and recovery, e.g. fault, media or consumables depleted}
- G06F 3/1219: {with regard to consumables, e.g. ink, toner, paper}
- G06F 3/1229: {Printer resources management or printer maintenance, e.g. device status, power levels}
- G06F 3/1235: {caused by end of consumables, e.g. paper, ink, toner}
- G06F 3/1239: {Restricting the usage of resources, e.g. usage or user levels, credit limit, consumables, special fonts}
- G06F 3/1285: {Remote printer device, e.g. being remote from client or server}
- G03G 2221/1663: having lifetime indicators
- G03G 2221/1892: Presence detection
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G06F: ELECTRIC DIGITAL DATA PROCESSING (computer systems based on specific computational models G06N)

## Abstract

An image forming apparatus includes an apparatus body, a toner cartridge, a replaceable part, a controller and an apparatus body memory. An operating mode of the controller is set to one of a subscription mode and a normal mode. The controller is configured to perform processes in accordance with the set operating mode. The apparatus body memory is configured to store life information indicating a remaining life of the replaceable part attached to the apparatus body. The controller is configured to switch a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the set operating mode. The extended use is defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.

## Claims

### Claim 1

An image forming apparatus comprising:
an apparatus body;
a replaceable part detachably attachable to the apparatus body;
a controller, whose operating mode is set to one of a first mode and a second mode, the controller being configured to perform processes in accordance with the set operating mode; and
an apparatus body memory configured to store life information indicating a remaining life of the replaceable part attached to the apparatus body,
wherein the controller is configured to switch a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the set operating mode, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.

### Claim 2 (depends on 1)

The image forming apparatus according to claim 1, further comprising:
a toner cartridge detachably attachable to the apparatus body,
wherein the replaceable part is for use with the toner cartridge.

### Claim 3 (depends on 2)

The image forming apparatus according to claim 2, wherein the toner cartridge comprises:
a casing accommodating toner therein; and
a toner memory storing therein toner type information indicating one of a first type toner cartridge and a second type toner cartridge, and
wherein the controller is configured to restrict use of the toner cartridge based on the toner type information in a case where the operating mode is set to the second mode.

### Claim 4 (depends on 2)

The image forming apparatus according to claim 2, wherein the toner cartridge includes a toner memory storing toner life information indicating remaining life of the toner cartridge,
wherein the controller is further configured to:
determine whether the toner cartridge is replaced;
in a case where the controller determines that the toner cartridge is replaced, store, in the apparatus body memory, the toner life information stored in the toner memory; and
determine whether the toner life information exceeds a predetermined threshold value.

### Claim 5 (depends on 1)

The image forming apparatus according to claim 1,
wherein the first mode is a subscription mode and the second mode is a normal mode.

### Claim 6 (depends on 5)

The image forming apparatus according to claim 5, wherein the controller is configured to:
allow the extended use of the replaceable part in a case where the operating mode is set to the second mode; and
restrict the extended use of the replaceable part in a case where the operating mode is set to the first mode.

### Claim 7 (depends on 1)

The image forming apparatus according to claim 1, wherein the controller is further configured to:
update the life information stored in the apparatus body memory in accordance with use of the replaceable part;
determine whether the updated life information exceeds a first threshold value, the first threshold value indicating an end state of the replaceable part, in which the replaceable part should be replaced; and
in a case where the controller determines that the updated life information exceeds the first threshold value, switch control between: the control of allowing the extended use of the replaceable part; and the control of restricting the extended use of the replaceable part, according to the set operating mode.

### Claim 8 (depends on 7)

The image forming apparatus according to claim 7, further comprising a display configured to display images,
wherein, in a case where the controller restricts the extended use of the replaceable part, the controller is further configured to display, on the display, an image indicating that the replaceable part should be replaced, and prohibit use of the replaceable part attached to the apparatus body.

### Claim 9 (depends on 1)

The image forming apparatus according to claim 1, further comprising a communication interface configured to be controlled and used by the controller to communicate with a communication device via a network,
wherein, in a case where the controller restricts the extended use of the replaceable part, the controller is further configured to control the communication interface to transmit order information to the communication device to order a new replaceable part based on the life information.

### Claim 10 (depends on 9)

The image forming apparatus according to claim 9, wherein the controller is further configured to:
determine whether the life information exceeds a second threshold value, the second threshold value indicating a near-end state, the replaceable part reaching the near-end state before the replaceable part reaches the end state; and
in a state where the controller determines that the life information exceeds the second threshold value and restricts the extended use of the replaceable part, transmit the order information to the communication device.

### Claim 11 (depends on 1)

The image forming apparatus according to claim 1, wherein the replaceable part includes a drum cartridge including a photosensitive drum.

### Claim 12 (depends on 1)

The image forming apparatus according to claim 1, wherein the replaceable part includes a transfer unit configured to transfer toner deposited on a photosensitive drum to a base material.

### Claim 13

An image forming apparatus comprising:
an apparatus body;
a replaceable part detachably attachable to the apparatus body, the replaceable part including a replaceable part memory storing therein replaceable part type information indicating one of a first type replaceable part and a second type replaceable part;
a controller; and
an apparatus body memory storing life information indicating remaining life of the replaceable part attached to the apparatus body,
wherein the controller is configured to switch a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the replaceable part type information, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.

### Claim 14 (depends on 13)

The image forming apparatus according to claim 13, wherein the controller is configured to:
allow the extended use of the replaceable part in a case where the replaceable part type information indicates that the replaceable part is a second type replaceable part; and
restrict the extended use of the replaceable part in a case where the replaceable part type information indicates that the replaceable part is a first type replaceable part.

### Claim 15 (depends on 13)

The image forming apparatus according to claim 13, wherein the controller is further configured to:
determine whether replacement of the replaceable part is detected; and
in a case where the controller determines that the replaceable part is replaced, read the replaceable part type information stored in the replaceable part memory.

### Claim 16 (depends on 13)

The image forming apparatus according to claim 13, wherein the first type replaceable part is less expensive than the second type replaceable part.

### Claim 17 (depends on 13)

The image forming apparatus according to claim 13, wherein the first type replaceable part is less durable than the second type replaceable part.

### Claim 18

An image forming system comprising:
an image forming apparatus; and
a communication device configured to communicate with the image forming apparatus via a network,
the image forming apparatus comprising:
an apparatus body;
a replaceable part detachably attachable to the apparatus body;
a controller, whose operating mode is set to one of a first mode and a second mode, the controller being configured to perform processes in accordance with the set operating mode; and
an apparatus body memory configured to store life information indicating a remaining life of the replaceable part attached to the apparatus body,
wherein the controller is configured to:
switch a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the set operating mode, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory; and
in a case where the controller restricts the extended use of the replaceable part, transmit order information to the communication device to order a new replaceable part based on the life information.

### Claim 19

A method for controlling an image forming apparatus, the image forming apparatus comprising a replaceable part detachably attachable to an apparatus body of the image forming apparatus, an operating mode of the image forming apparatus being set to one of a first mode and a second mode,
the method comprising:
storing, in an apparatus body memory, life information indicating remaining life of the replaceable part attached to the apparatus body; and
switching a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the set operating mode, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.

### Claim 20

A method for controlling an image forming apparatus, the image forming apparatus comprising a replaceable part detachably attachable to an apparatus body of the image forming apparatus, replaceable part type information being previously assigned to the replaceable part, the replaceable part type information indicating one of a first type replaceable part and a second type replaceable part,
the method comprising:
storing, in an apparatus body memory, life information indicating remaining life of the replaceable part attached to the apparatus body; and
switching a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the replaceable part type information, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.

### Claim 21

A non-transitory storage medium storing a set of program instructions installed on and executed by a computer for controlling an image forming apparatus, the image forming apparatus comprising a replaceable part detachably attachable to an apparatus body of the image forming apparatus, an operating mode of the image forming apparatus being set to one of a first mode and a second mode,
the set of program instructions comprising:
storing, in an apparatus body memory, life information indicating remaining life of the replaceable part attached to the apparatus body; and
switching a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the set operating mode, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.

### Claim 22

A non-transitory storage medium storing a set of program instructions installed on and executed by a computer for controlling an image forming apparatus, the image forming apparatus comprising a replaceable part detachably attachable to an apparatus body of the image forming apparatus, replaceable part type information being previously assigned to the replaceable part, the replaceable part type information indicating one of a first type replaceable part and a second type replaceable part,
the set of program instructions comprising:
storing, in an apparatus body memory, life information indicating remaining life of the replaceable part attached to the apparatus body; and
switching a control between: a control for allowing an extended use of the replaceable part; and a control for restricting the extended use of the replaceable part, according to the replaceable part type information, the extended use being defined as use of the replaceable part even after the replaceable part exceeds the remaining life indicated by the life information stored in the apparatus body memory.
