Multi-material support pad
AssigneeHarley-Davidson Motor Company
InventorsKenneth G. Luckjohn, John Cullen, Rick Ziebell
Life of this patent
Estimating the term…
Abstract
A vehicle seat includes a seat base, a seat foam supported by the seat base, and a support pad positioned between the seat base and at least a portion of the seat foam. The support pad being formed of a combination of a first material and a second material. A seat cover covering the support pad and the seat foam. The first material has a first recovery hysteresis and the second material has a second recovery hysteresis that is less than the first recovery hysteresis.
Claims23
A vehicle seat comprising:
- a seat base;
- a seat foam supported by the seat base;
- a support pad positioned between the seat base and at least a portion of the seat foam, the support pad being formed of a combination of a first material and a second material;
- and
- a seat cover covering the support pad and the seat foam,
- wherein the first material has a first recovery hysteresis and the second material has a second recovery hysteresis that is less than the first recovery hysteresis,
- wherein the first recovery hysteresis is in a range from 3 to 10 percent and the second recovery hysteresis is in a range from 1 to 5 percent.
A vehicle seat comprising:
- a seat base;
- a seat foam supported by the seat base;
- a support pad positioned between the seat base and at least a portion of the seat foam, the support pad being formed of a combination of a first material and a second material;
- and
- a seat cover covering the support pad and the seat foam,
- wherein the first material has a first recovery hysteresis and the second material has a second recovery hysteresis that is less than the first recovery hysteresis,
- wherein the first material has a first modulus of elasticity limit and the second material has a second modulus of elasticity limit, and wherein the first modulus of elasticity limit is less than the second modulus of elasticity limit,
- wherein the first modulus of elasticity limit is not greater than 25 percent and the second modulus of elasticity limit is less than 50 percent.
A vehicle seat comprising:
- a seat base;
- a seat foam supported by the seat base;
- a support pad positioned between the seat base and at least a portion of the seat foam, the support pad including:
- an elastomer skeleton;
- and
- a gel overmold section on the elastomer skeleton, wherein the elastomer skeleton has a first recovery hysteresis and the gel overmold section has a second recovery hysteresis that is less than the first recovery hysteresis;
- and
- a seat cover covering the support pad and the seat foam.
A method of assembling a seat for a vehicle, the method comprising:
- providing a seat base;
- providing a seat foam supported by the seat base;
- forming a support pad of an elastomer skeleton and a gel overmold section on the skeleton, wherein the elastomer skeleton has a first recovery hysteresis and the gel overmold section has a second recovery hysteresis that is less than the first recovery hysteresis;
- positioning the support pad between the seat base and at least a portion of the seat foam;
- and
- covering the support pad and the seat foam to the seat base with a seat cover.
A vehicle seat comprising:
- a seat base;
- a seat foam supported by the seat base;
- a support pad positioned between the seat base and at least a portion of the seat foam, the support pad being formed of a combination of a first material and a second material;
- and
- a seat cover covering the support pad and the seat foam,
- wherein the first material has a first recovery hysteresis and the second material has a second recovery hysteresis that is less than the first recovery hysteresis,
- wherein the first material is an elastomer providing a skeleton of the support pad and the second material of the support pad is a gel provided as an overmold section on the skeleton.
Dependencies are inferred from the claim text.